background image

Choose a mounting location for the control head which will pro-
vide comfortable operation of the hand lever, unobstructed move-
ment of mechanism arms and a clear path for cables to engine.
Figure 6 shows the control dimensions and the recommended clearance 
behind the mounting surface.
Using the template provided, cut the appropriate mounting hole in the 
panel as shown in Figure 7.

Measure from the control head position along an unobstructed path to the 
shift and throttle connections. Cable lengths are overall length. When a 
measurement is in feet and inches, specify the next whole foot.

Connect Shift Cable To Control

Insert shift cable through opening in hanger assembly in line with shift 
arm pivot attachment hole and lock cable in hanger slot.
Screw pivot onto cable rod, allowing threads to protrude through pivot 
1/8” for standard travel or 1/4” for long travel. 
Lubricate pivot with grease, then insert into required hole in shift arm 
(see Figure 8). Fasten with cotter pin. Tighten cable nut against pivot.

To obtain standard (2 3/4” ) cable shift travel at engine, use shift arm 
on control at short pivot hole location as shown in Figure 3.
For Mercury, long (3 inch) cable shift travel at engine is necessary. As-
semble shift arm to control using longest pivot hole location.

CAUTION

!

WHEN CONTROL COMES WITH 
CUTOFF  SWITCH INSTALLED, 
PANEL  THICKNESS MUST BE 
.50” (12.7 MM) MAXIMUM. IF CUT-
OFF SWITCH IS NOT USED, THE 
PANEL THICKNESS MAY BE .75”. 
(19.05 MM) MAXIMUM.

Choosing Control Location

Measuring Cable Length

Connecting Shift Cable

CAUTION

!

THE PIVOT MUST BE IN THE HOLE 
NEAREST TO CABLE ENTRY END 
OF THE CONTROL. 
USING THE HOLE IN THE SHIFT 
ARM FURTHER MOST AWAY FROM 
THE CABLE MOUNTING SUPPORT 
WILL  PRODUCE UNEQUAL  SHIFT 
TRAVEL BETWEEN “NEUTRAL TO  
FORWARD” AND “NEUTRAL TO RE-
VERSE”, RESULTING IN IMPROPER 
SHIFT ACTION.
(SEE FIGURE 3.)

NOTICE

THE CONTROL  SHIFT LEVER AND 
THE TRANSMISSION SHIFT LEVER 
MUST COINCIDE AT THE FORWARD, 
NEUTRAL AND REVERSE  
POSITIONS. 
DIFFERENT MAKES OF TRANSMIS-
SIONS MAY REQUIRE DIFFERENT 
AMOUNTS OF SHIFT TRAVEL. FOR 
THIS REASON, THE CONTROL 
SHIFT LEVER IS PROVIDED WITH 
TWO (2) POSITIONS FOR ATTACH-
ING THE SHIFT CABLE: ONE FOR 
THE STANDARD TRAVEL AND ONE 
FOR THE LONGEST TRAVEL. (SEE 
FIGURE 3)

Figure 8

Brass pivot

Cable jam nut

Cable rod

.125" (3.17 mm) Standard travel
.25" (6.35 mm) Long travel

Summary of Contents for MV-3 Series

Page 1: ...he International Hazard Symbol are used to alert the manufacturer or installer to special instructions concerning a particular service or operation that may be hazardous if preformed incor rectly or carelessly Warnings alone do not eliminate dangers nor are the a substitute for safe boat handling and proper accident prevention measures Observe these alerts carefully DANGER Immediate Hazards which ...

Page 2: ...s Pay attention to the 2 hole pattern on the shift arm for mounting pivot See Figure 3 Repositioning Shift Arm Control Configuration TO DETERMINE THE CORRECT CONTROL ASSEMBLY FOR INBOARDS WITH HYDRAULIC TRANSMISIONS YOU MUST DE TERMINE IF THE SHIFT CABLE PULLS OR PUSHES TO GO INTO FORWARD AND IF THE THROTTLE CABLE PULLS OR PUSHES TO OPEN THE THROTTLE NOTICE ...

Page 3: ...Remove arm and reassemble in opposite position as shown in Figure 5 Also reverse position of dwell block and spring by removing screw flat washer and nut Reassemble in opposite position see Figure 5 CAUTION IF THE SHIFT ARM IS REPOSITIONED THE NEUTRAL SAFETY SWITCH MUST ALSO BE REPOSITIONED OR THE SWITCH WILL BE DAMAGED SEE FIGURE 4 Reversing Throttle Action CONTROLS ...

Page 4: ...travel at engine use shift arm on control at short pivot hole location as shown in Figure 3 For Mercury long 3 inch cable shift travel at engine is necessary As semble shift arm to control using longest pivot hole location CAUTION WHEN CONTROL COMES WITH CUTOFF SWITCH INSTALLED PANEL THICKNESS MUST BE 50 12 7 MM MAXIMUM IF CUT OFF SWITCH IS NOT USED THE PANEL THICKNESS MAY BE 75 19 05 MM MAXIMUM C...

Page 5: ...Neutral Safety Switch between the ignition switch start lead and the starter solenoid See Figure 9 Use terminals with insulators to insure against an electrical short circuit Cable Path Run the cables which are connected to the control back to the throttle and shift location of the engine and drive The cables should run as straight as possible avoiding any sharp bends Make no bends in the cable of...

Page 6: ...ach Oval Head 10 x 1 1 4 long Self Tapping Screws 1 each 10 x 1 1 2 long Self Tapping Screws Engine Cable Connections THE SHIFT AND THROTTLE ARMS HAVE BEEN OFFSET 15 DEGREES TO ASSURE PROPER GATE OPERATION DO NOT ATTEMPT TO CHANGE THIS POSITION TO DO SO WILL RESULT IN IMPROPER SHIFT ACTION SEE FIGURE 11 CAUTION Berkeley Jet Control NOTICE CONNECT THE SHIFT CABLE TO THE JET GATE AS RECOM MENDED BY ...

Page 7: ...WITCH STANDARD 311364 300928 N S SWITCH IMMERSION PROOF 311508 51801 031 3 HAND LEVER BALL KIT ALL MODELS 68287K 4 HUB INSERT ALL MODELS 311352 5 MOUNTING HARDWARE not shown ALL MODELS except 311336 311508 311510 3 4 PARTS AVAILABLE NOTICE WHEN THE THROTTLE CABLE IS CORRECTLY ADJUSTED THE ENGINE SPEED WILL REMAIN AT IDLE WHILE THE CONTROL IS SHIFTED AND WILL INCREASE ONLY AFTER THE GATE IS FULLY O...

Page 8: ...311411 5 NEUTRAL SAFETY for BERKELEY 311412 and 311413 311453 MV 3 For Berkeley Jets 2 3 PARTS AVAILABLE INSTALLER THESE INSTRUCTIONS CONTAIN IMPORTANT SAFETY INFORMATION AND MUST BE FORWARDED TO THE BOAT OWNER USA Sales Support Teleflex Marine 640 North Lewis Road Limerick Pennsylvania 19468 www teleflexmarine com Overseas Sales Support Teleflex Marine International Sales and Marketing PO Box 599...

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