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INCLUDED KIT

For easy installation and 

best seal, thinly coat 

O-rings with petroleum jelly.

Locking pawl

Replacing Locking Pawl

Sometimes with heavy use, the locking pawl can begin to wear causing poor engagement with locking gear teeth. This can 

result in slipping or difficulty locking. It is easy to replace and can be done while hose reel is mounted.

1. Reel should be in fully retracted position ("home"), with hose stopper resting against guide roller collar. Be sure locking pawl  

  is not engaged with locking gear teeth, and that there is enough clearance between pawl and teeth to allow free and easy  

  removal and installation of locking pawl.
2. Unhook return spring from anchor point. Remove retaining ring with snap ring pliers. Remove old locking pawl and spring  

  from drum.
3. Attach new spring to locking pawl. Slide new locking pawl onto axle and secure with retaining ring. Hook return spring from  

  pawl to anchor point.
4. Verify function of locking pawl by pulling hose out and locking reel in position.

Install locking pawl 

pointed toward 

center of reel

Return spring

Retaining ring

Locking pawl

3

2a

2b

page 11

Replacing Air Inlet O-rings

The O-ring seals inside the air inlet assembly wear over time. If leaking around air inlet 

is observed, O-rings should be replaced. An O-ring replacement kit is shipped with this 

hose reel. Store in a safe place for future use.  
For complete parts diagram, see page 6-7, centerfold of book
1. Relieve air pressure and disconnect lead-in hose. 
2. (2a) Remove retaining ring and (2b) slide swivel connector off from air 

inlet axle.

3. Remove worn O-rings from air inlet axle and replace with new parts. Reassemble in 

the order in which parts were removed and verify proper seal with soapy water.

1

Summary of Contents for 46875

Page 1: ...OT EXCEED 250 PSI Be sure to restrain hose as it rewinds do not allow hose to rewind at full speed Never exceed air pressure rating for any air tool Read and follow all guidelines specified in the air...

Page 2: ...ure 1100 PSI Maximum Air Flow 25 CFM Model 46878 Air Hose Size 1 2 x 50 Reel Air Inlet F 1 2 NPT Air Hose Outlet M 1 2 NPT Max Working Pressure 250 PSI Max Burst Pressure 1200 PSI Maximum Air Flow 35...

Page 3: ...internal spring or roller guides 1 Grasp air hose and pull slowly from reel As hose is pulled from reel the entire reel drum rotates To prevent extra wear on air hose periodically check to be sure rol...

Page 4: ...When choosing a location remember that the must be mounted reel to a load bearing structural member capable of supporting combined weight of reel hose and forces caused by pulling or maneuvering hose...

Page 5: ...template to mark and drill the hole locations M OUNTIN G TEM PLATE Temporarily install the upper fasteners leaving a 1 4 gap to accommodate thickness of base 1 4 GAP 1 2 3 4 Guide base plate key hole...

Page 6: ...4 13 Bolt 4 14 Nut 4 15 Guide Collar 16 Rollers 4 17 Roller Pins 4 18 Bolt 4 19 Washer 4 20 Rubber Bushing 4 21 Nut 4 22 Bolt 4 23 Nut 4 24 Air Inlet Axle 25 Air Inlet 26 Retaining Ring 2 27 Retainin...

Page 7: ...46845 46848 99011 3 8 Air Inlet Assembly 99012 Locking Pawl Assembly 99013 Guide Rollers and Pins 99014 3 8 Hose Stopper Assembly 99015 Main Spring 99016 1 2 Air Inlet Assembly 99017 1 2 Hose Stopper...

Page 8: ...sitions Replace bolts and tighten 1 2 3 4 Reinstall bolts as shown TWO PEOPLE ARE RECOMMENDED FOR THIS PROCESS During the course of this adjustment the locking gear will disengage and become ineffecti...

Page 9: ...mes 1 Pull out 8 feet of air hose and lock drum Remove air hose stopper 2 Pull air hose back through the roller guide Keep drum locked at all times Adjusting Recoil Tension Hose reel is shipped with s...

Page 10: ...luded swivel nut connector Wrap threaded end with thread sealing tape Thread into air inlet taking care not to cross thread Tighten connection with wrench Do not over tighten Next wrap end of incoming...

Page 11: ...g from drum 3 Attach new spring to locking pawl Slide new locking pawl onto axle and secure with retaining ring Hook return spring from pawl to anchor point 4 Verify function of locking pawl by pullin...

Page 12: ...IN THIS POSITION BE CAREFUL NOT TO ACCIDENTALLY DISENGAGE LOCKING PAWL DRUM WILL SPIN WITH UNCONTROLLED SPEED 3 Remove the air hose clamp from the drum and disconnect air hose end from the hub outlet...

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