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REPLACING AIR INLET VALVE O-RINGS

1. Disconnect incoming air supply and inlet-end of hose from brass air inlet valve.

2. Remove retaining ring (part 28) and slide air inlet valve swivel collar (part 26) off from

  air inlet valve body (part 27).

3. Remove worn O-rings and replace with new parts.

4. Reverse above procedure to re-assemble. 

REPLACING HOSE

1. Secure and stabilize reel. In most cases, hose can be replaced with reel still mounted.

2. Disconnect incoming air supply.

3. Pull out entire length of hose.

4. Disconnect inlet-end of hose from air outlet valve (part 23).

5. Remove old hose completely.

6.  Apply thread-sealing tape or thread sealant to hose connector and connect to air outlet valve.

7. Rewind hose onto spool using normal operation.

Maintaining Hose Reel

Refer to parts diagram on facing page for part numbers

STEP 1: Insert two 3/8" bolts into mounting  

  

surface. Tighten bolts.

STEP 2: Insert last two bolts and washers.

STEP 3: Tighten all 4 bolts completely.

MOUNTING INSTRUCTIONS

INSTALLING HOSE

After reel is secured in position, attach air hose coming from compressor. Wrap threads of male 

connector on incoming air hose with thread-sealing tape or apply thread sealant and connect to air inlet 

valve (part 27) on side of hose reel. Connect other end of incoming air hose to air compressor. Apply 

thread-sealing tape to threads on hose before attaching air tools.

FIG. 2

Floor

Wall

 

Mounting hose reel before installing hose is recommended. Empty reel is lighter   

 

and easier to manuever. Keep both feet on firm level ground during installation. Be 

aware that attempting installation using a ladder can be dangerous and is not recommended.

Important Safety Rules

• DO NOT EXCEED 300 PSI incoming air pressure (from compressor).

• Wear impact-resistant eye protection that meets ANSI Spec. Z87.1 in work area at all times.

Installing Hose Reel

Note:

 Mounting hardware (four 3/8" bolts and four washers) is not included and must be purchased separately. Decide first 

where reel will be mounted before purchasing hardware. Different mounting positions may require additional hardware.

Reel can be mounted on the floor, wall, workbench or vehicle. Refer to FIG. 2  for typical mounting 

positions. Remember that you can only mount reel to a load-bearing structural member capable of 

supporting combined weight of reel, hose, and forces caused by pulling or maneuvering hose. 

Mounting reel near air compressor is best since you can connect the two with a shorter length of hose. 

Also, air compressor controls will be nearby for convenient adjusting.

CHOOSING A MOUNTING LOCATION

HANDLE CRANK ASSEMBLY

Unit is shipped without handle installed. 

To install handle, assemble parts 1-7 as 

shown in FIG. 1. Tighten hex screw (part 

1) and lock nut (part 7). Handle 

installation is complete. 

1 2

3 4

6 7

FIG. 1

Summary of Contents for 4685

Page 1: ...uctive harm Wash hands thoroughly after handling OPERATOR S MANUAL STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE MODEL 4685 SPECIFICATIONS Air hose capacity 3 8 x 50 15 25M Reel air inlet F 1 4 NPT Max working pressure 300 PSI 20 68 BAR MODEL 4687 SPECIFICATIONS Air hose capacity 3 8 x 100 30 5M Reel air inlet F 1 4 NPT Max working pressure 300 PSI 20 68 BAR HAND CRANK AIR HOSE REEL Model...

Page 2: ...ompressor Apply thread sealing tape to threads on hose before attaching air tools FIG 2 Floor Wall Mounting hose reel before installing hose is recommended Empty reel is lighter and easier to manuever Keep both feet on firm level ground during installation Be aware that attempting installation using a ladder can be dangerous and is not recommended Important Safety Rules DO NOT EXCEED 300 PSI incom...

Page 3: ...ing 12 1 Washer 13 3 Screw 14 3 Washer 15 1 Flange A 16 1 Spool 17 1 Flange B 18 3 Washer 19 3 Nut 20 1 Rubber hose protector 21 1 Axle 22 1 Fixed washer welded axle 23 1 Outlet fitting 24 1 Washer 25 1 Retaining ring 26 1 Swivel collar 27 1 Inlet valve body 28 1 Retaining ring PARTS LIST 13 14 1 2 3 5 4 10 11 8 6 7 9 21 12 15 23 22 16 24 25 17 27 26 28 20 18 19 ...

Page 4: ...E This product is guaranteed for 1 YEAR If it does not meet your expectations we will replace it or provide replacement parts free of charge To arrange for shipping of your replacement product or parts or if you have any other questions email us at support tektontools com or call us at 1 888 648 8665 Please have receipt or other proof of purchase available ...

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