background image

28 of 36

Copyright © D 262 -

12/08

Troubleshooting

When troubleshooting any heating system, it is always a good idea to establish a set routine to follow. By following a consistent routine,
many hours of potential headaches can be avoided. xxcBelow is an example of a sequence that can be used when diagnosing or
troubleshooting problems in a hydronic heating system.

Establish the problem. Get as much information from the customer as possible about the problem.
Is there too much heat, not enough heat, or no heat? Is the problem only in one particular zone or area
of the building or does the problem affect the entire system? Is this a consistent problem or only
intermittent? How long has the problem existed for? This information is critical in correctly diagnosing
the problem.

Understand the sequence of operation of the system. If a particular zone is not receiving enough heat,
which pumps or valves in the system must operate in order to deliver heat to the affected zone? If the
zone is receiving too much heat, which pumps, valves or check valves must operate in order to stop
the delivery of heat?

Press the Test button on the control and follow the control through the test sequence as described
in the Testing section. Pause the control as necessary to ensure that the correct device is operating
as it should.

Establish the

Problem

Understand the

Sequence of

Operation

Use the Test

Routine

Step 3

- The 

Stage 2 contact is turned on for 10 seconds. After 10 seconds, the Stage 1, Stage 2 and Boil P1 contacts are shut off.

NOTE:

 Only if there is a boiler demand can the control be paused in step 3.

Step 4

-

MODE —1—

If a DHW Pump is selected as the DHW device, the 

DHW Pmp / Vlv contact is turned on for 10 seconds and is then shut off.

If a DHW Valve is selected as the DHW device, the 

DHW Pmp / Vlv and Boil P1 contacts are turned on for 10 seconds and

are then shut off.

If 

NONE

is selected as the DHW device, 

N/A

 is displayed for 1 second.

-

MODE —2—

The 

DHW Pmp / Vlv contact is turned on for 10 seconds and is then shut off.

NOTE:

 Only if there is a 

DHW demand can the control be paused in step 4.

Step 5

- After the test sequence is completed, the word 

COMPLETE

 is displayed for 1 second and the control resumes its

normal operation.

MAX HEAT (

MAX HEAT

The Boiler Control 262 has a function called 

Max Heat. In this mode, the 262 turns on and operates the system up to the maximum set

temperatures as long as there is a demand for heat. The control continues to operate in this mode for up to 24 hours or until either the
Item, Menu or Test button is pressed. This mode may be used for running all circulators during system start-up in order to purge air from
the piping. To enable the Max Heat feature, use the following procedure.

1) Press and hold the 

Test button for more than 3 seconds. At this point, the control displays

the words 

MAX HEAT

 and the word 

NO

.

2) Using the Up or Down buttons, select the word 

YES

. After 3 seconds, the control flashes

the word 

MANUAL 

and 

Boil MAX 

is the target boiler supply water temperature.

3) To cancel the 

Max Heat mode, press either the Item, Menu, or Test button.

4) Once the 

Max Heat mode has either ended or is cancelled, the control resumes

normal operation.

Menu Item

Menu Item

or

Summary of Contents for D 262

Page 1: ...ral energy saving features have been incorporated into the 262 such as Warm Weather Shut Down WWSD DHW post purge system setback DHW priority and an automatic differential for boiler operation LR 5823...

Page 2: ...available menu Once a menu is selected there will be a group of items that can be viewed within that menu Item The abbreviated name of the selected item will be displayed in the item field of the disp...

Page 3: ...in sec DHW 12 1 DHW Burner Displays when the stage 1 and or stage 2 relay is turned on Pump Displays when the boiler pump is operating DHW Pump Displays when the DHW pump is on Warning Displays when a...

Page 4: ...trolerrorisdeterminedusingProportional Integral and Derivative PID logic Proportional compares the actual supply temperature to the boiler target Boil TRG temperature The colder the supply water tempe...

Page 5: ...2 automatically determines the best differential as the load changes This reduces potential short cycling during light loads STAGE 1 2 STAGE The stage 1 and 2 setting may be selected to AUTO or OFF Wh...

Page 6: ...General Boiler Operation BOILER DEMAND A boiler demand is generated by applying a voltage between 24 and 240 V ac across the Boil Dem 1 2 terminals Once voltage is applied the Boiler Demand pointer i...

Page 7: ...viewed Atnotimedoesthecontroloperatetheboiler s above248 F 120 C WARM WEATHER SHUT DOWN WWSD OCC UNOCC RESET RATIO CHARACTERIZED HEATING CURVE When the outdoor air temperature rises above the WWSD se...

Page 8: ...encased in fins This type of terminal unit relies on the natural convection of air across the heating element to deliver heated air into the space The amount of natural convection is dependant on the...

Page 9: ...d to provide an external Boiler Demand as described earlier in Section B1 The zone control is capable of automatically adjusting the Boil TRG temperature to improve building occupant comfort and syste...

Page 10: ...TANK temperature and record the highest and lowest DHW TANK temperatures Also the 262 can control the DHW temperature with more accuracy than when using an aquastat DHW DEVICE DHW THRU Once the 262 re...

Page 11: ...s will be the only pump providing flow through the boiler s DHW PRIORITY OVERRIDE To prevent the building from cooling off too much or the possibility of a potential freeze up during DHW priority the...

Page 12: ...he 262 turns off the boiler pump P1 flow to the heating system must stop If flow is not stopped the temperature in the heating system can exceed the maximum desired temperature and can result in damag...

Page 13: ...rmally If a system override of AWAY is selected the 262 operates the SETPOINT load at the Occupied setting SETPOINT PRIORITY SETP PRI BOIL For setpoint loads to have priority over the boiler zone s se...

Page 14: ...l the Outdoor Sensor 070 and Boiler Sensor 071 according to the instructions in the Data Brochure D 070 and run the wiring back to the control If a DHW Sensor 071 is used install the DHW Sensor accord...

Page 15: ...ontrol These terminals are to be used as a switch to either make or break power to the DHW pump or the DHW valve Since this is an isolated contact it may switch a voltage between 24 V ac and 240 V ac...

Page 16: ...ernal timer tekmar Timer 032 or switch is used connect the two wires from the external switch to the Com and UnO Sw terminals 16 and 18 When these two terminals are shorted together the control regist...

Page 17: ...Power N and Power L terminals 6 and 7 the boiler pump should start If the pump does not turn on check the wiring between the terminal block and pump and refer to any installation or troubleshooting in...

Page 18: ...levels To lock the access level select the appropriate access level in the Miscellaneous Misc menu and move the DIP switch from the Unlocked position to the Locked position As long as the DIP switch...

Page 19: ...us Misc menu when the Lock Unlock DIP switch is set to the Unlocked position In the Advanced access level all of the control settings are available to the user In the User access level only a few of t...

Page 20: ...F 50 to 75 C This is the signal that is being received from a tekmar Zone Control 10K ZoIn MODE 1 35 to 110 F 2 to 43 C Current slab sensor temperature 10K SLAB MODE 1 Boil MIN OFF 58 to 167 F 50 to...

Page 21: ...8 00 hr Default OFF The maximum temperature at the slab sensor DIP switch Characterized Heating Curve No RTU connected 10K SLAB Boil MIN OFF MODE 1 The amount of morning boost DIP switch Characterized...

Page 22: ...eating system DIP switch Reset Ratio MODE 1 The time delay the control can expect between the time the boiler contact closes and the burner fires 0 00 to 3 00 min in 1 sec increments Default 0 10 min...

Page 23: ...hether or not DHW will be generated during the UnOccupied period DIP switch Setback DHW SENS NONE DHW THRU NONE OFF 100 to 220 F OFF 38 to 104 C Default 180 F 82 C OFF DHW XCHG Occ setting Default OFF...

Page 24: ...by the control S e c t i o n 262 Adjust Menu 4 of 4 The system s warm weather shut down during the UnOccupied period DIP switch Setback MODE 1 The maximum length of time that the boiler pump will con...

Page 25: ...0 sec ON Default ON ADV INST USER LTD Default INST The units of measure that all of the temperatures are to be displayed in by the control The operating mode for the back lighting on the LCD as well a...

Page 26: ...air temperature during an UnOccupied period for the heating zone Note There is only a 3 F adjustment in the LTD access level DIP switch Setback 35 to 100 F 2 to 38 C Default 65 F 18 C OFF 0 20 to 8 00...

Page 27: ...in the display turn on Step 1 The boiler pump Boil P1 is turned on for 10 seconds NOTE Only if there is a boiler demand can the control be paused in step 1 Step 2 The zccontact is turned on for 10 se...

Page 28: ...Boil P1 contacts are shut off NOTE Only if there is a boiler demand can the control be paused in step 3 Step 4 MODE 1 If a DHW Pump is selected as the DHW device the DHW Pmp Vlv contact is turned on...

Page 29: ...al contacts on the control are opening and closing correctly Follow the instructions in the Testing the Wiring section to simulate closed contacts on the terminal blocks as required Test the sensors a...

Page 30: ...that Stage 1 has had since this item was last cleared This item can be used in conjunction with the B1 FIRE item to determine the average cycle length of Stage 1 If the cycle length is too short a lo...

Page 31: ...he control and the RTU or RDM are run in a noisy electrical environment this can cause interference in communication between the control and the RTU or RDM MODE 1 3 to 40 min OFF Default OFF 0 255 0 2...

Page 32: ...st be ADV in order to clear the error The RTU was unable to read a piece of information stored in the Schedule menu Because of this the control was required to load the factory settings into all of th...

Page 33: ...is error message can be cleared once the sensor has been repaired To clear the error message from the control press either the Menu or Item button The air sensor in the RTU is being read as an open ci...

Page 34: ...ot connected to the control This error message can be cleared once the sensor has been repaired Locate and repair the problem as described in the Data Brochure D 070 To clear the error message from th...

Page 35: ...35 of 36 Copyright D 262 12 08 Notes...

Page 36: ...sub sequent to purchase which have not been authorized by tekmar or if the product was not installed in compliance with tekmar s instructions and the local codes and ordinances or if due to defective...

Reviews: