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Teikoku USA | Chempump

Instruction Manual NC-Series 0620

DECONTAMINATION CERTIFICATION

AND FLUSHING PROCEDURE

Page

REV.

17-20

D. For all Teikoku pumps, LE stators, G and NC stators with TRG.

If a stator liner rupture is suspected, follow this section to flush the stator cavity. Caution: if this

step is followed, the motor must be rewound.

There might be a case in which pressure is released when terminal box cover or terminal plate is

removed. Take the necessary precautions and follow Teikoku’s terminal box removal procedure,

that is available upon request. With the terminal box up, remove the cover and the terminal plate.

Drill a hole through the stator liner on the opposite end of the stator.

Position the stator assembly with the rear end bell up and introduce an appropriate neutralizing

fluid through the junction box port. The fluid will exit through the drilled hole in the opposite end.

Flush the stator cavity for a sufficient time to allow for the removal of all process fluid. After

washing is completed, drain all the fluid.

Remove as much of the neutralizing fluid as possible by purging the stator with compressed air or

inert gas for 3 – 5 minutes. If the terminal box and terminal plate are to be returned, assure that all

components have been decontaminated.

NOTE ON DECONTAMINATION:

TEIKOKU USA RESERVES THE OPTION TO RETURN PUMPS, AT THE CUSTOMER’S

EXPENSE,

IF THEY HAVE NOT BEEN PROPERLY DECONTAMINATED.

C. NC-series stator assembly without TRG

If a stator liner rupture is suspected, follow this section to flush the stator cavity. Caution: if this step

is followed, the motor must be rewound.

Drill a hole through base cradle mounting hole located in rear end bell, drill this hole just deep

enough to break through end bell. Drill a second hole through stator liner on the opposite end of the

stator.

Position the stator assembly with rear end bell up and introduce an appropriate neutralizing fluid

through drilled hole in rear end bell. The fluid will exit through the drilled hole on opposite end. Flush

the stator cavity for a sufficient time to allow for the removal of all process fluid.

Remove as much of the neutralizing fluid as possible by purging the stator cavity with compressed

air or inert gas for 3 - 5 minutes.

If the connection box is to be returned, assure that all components have been decontaminated.

Decontamination Form pg. 3

Summary of Contents for CHEMPUMP NC Series

Page 1: ...INSTRUCTION MANUAL for Installation Operation and Maintenance June 2020 CHEMPUMPTM NC SERIES The Standard in Sealless Technology ...

Page 2: ...ion and recommendations Applicable Standards and Regulations The NC Series pump conforms to the following standards 1 American Society of Mechanical Engineers ASME B 16 5 2 Canadian Standards Association CSA UL 778 CSA 22 2 No 108 Product Warranty Period This product is warranted for two years from date of delivery Please refer to Teikoku USA s Terms and Conditions of Sale for additional warranty ...

Page 3: ...ure or liquid is present You must take measures if the possibility exists that the gas or liquid is toxic or hazardous to personnel or the environment Hazard Do not remove any bolts on pump motor or drain plugs The internal pressure can be higher than the atmosphere Ensure that the pump and motor are properly de pressur ized and decontaminated prior to performing any work Proper protective measure...

Page 4: ...r 11 Table 2 5 Electrical Wiring Data 230 Volt 3 Phase 12 Table 2 6 Electrical Wiring Data 460 Volt 3 Phase 12 Table 2 7 Electrical Wiring Data 575 Volt 3 Phase 13 Table 2 8 Coolant Flow Rates 13 Table 2 9 Recirculation Flow Rates 14 Table 4 1 Recommended Tools for Disassembly Reassembly 19 Table 4 2 Recommended Tools for Inspection 19 Table 4 3 NC Series Bearing and Journal Dimensions 20 Table 4 ...

Page 5: ...ns with proper pump selection and application If the selected pump does not have the required performance characteristics or if the materials of construction are not properly specified for the fluid being handled unsatisfactory operation may result No amount of maintenance can compensate for this If you are in doubt on your NC Series selection or application write or call your pump engineering rep...

Page 6: ...ngs located on either side of the thrust bearing collar Each thrust bearing has a set screw which prevents rotation This thrust bearing system prevent metal to metal in the event of abnormal pump operation such as running dry or cavitation 1 6 Internal Cooling Flow Cooling for stator rotor and bearings as well as bearing lubrication is provided by circulation of the pumped fluid A portion of the f...

Page 7: ...nditions including insufficient NPSH The suction line must have as few pressure drops as possible and available NPSH MUST be greater than required NPSH Depending on job conditions available NPSH can sometimes be increased to meet the NPSH required by the pump for satisfac tory operation NPSH can be tailored by changes in the piping in liquid supply level and by several other methods Refer to Appx ...

Page 8: ...om the line Install gate valves with stems horizontal to avoid air pockets Globe valves should be avoided particularly where NPSH is critical If discharge pipe length is normal pipe diameter can be the same size as the pump discharge port diameter If discharge piping is of considerable length use larger diameter pipe one or two sizes larger If the pump is to discharge into a closed system or an el...

Page 9: ...ion for Chempump motors under starting or normal running conditions but require a greater length of time than quick trip type thermal overload to protective devices to cut out This may not protect the meter if the motor is subject to locked rotor or overload conditions Also see Tables 2 3 2 4 2 5 or 2 6 for additional electrical wiring data for the most common Chempump motor sizes to assist in the...

Page 10: ...kits are available from the factory for provision or already installed in the field when additional sta tor cooling is required These jackets are suitable only for heating mediums compatible with the gasket and jacket material with maximum inlet pressure of 50 psi and with maximum tempera ture of 150 F They should not be used as steam jackets Jackets welded to the stator band are available for use...

Page 11: ...y Motor Size Start KVA Full Load KW Full Load BHP Full No Load Current at 230 Volts Full No Load Current at 460 Volts Full No Load Current at 575 Volts Max Process Fluid Temp F at Full Load N1 31 1 7 6 8 20 8 7 2 10 4 3 6 8 3 2 9 300 N2 47 2 9 3 9 5 27 6 9 8 13 8 4 9 11 0 3 9 290 N3 89 2 15 4 16 1 45 0 16 8 22 5 8 4 18 0 6 7 290 N4 119 5 20 2 20 8 57 4 24 0 28 7 12 0 23 0 9 6 275 N5 227 1 37 37 95...

Page 12: ...lt 3 Phase 60 Hz NC Series Motor Size Switch Size AMPs Breaker Size AMPs Starter NEMA Size Conductor Size for Motor Leads Conduit Size for Motor Leads Conduit Size For Motor PB and TCO Leads Fuse Size Code and Current Limiting AMPs Fuse Size Dual Element AMPs Max Setting Time Limit Protection AMPs N1 30 20 1 14 1 2 3 4 50 35 12 0 N2 60 35 2 10 3 4 1 50 35 22 5 N3 100 60 60 3 8 1 1 60 50 36 2 N4 10...

Page 13: ...tor Leads Conduit Size for Motor Leads Conduit Size For Motor PB and TCO Leads Fuse Size Code and Current Limiting AMPs Fuse Size Dual Element AMPs Max Setting Time Limit Protection AMPs N1 30 15 1 14 1 2 3 4 20 15 9 6 N2 60 30 30 2 12 3 4 3 4 40 25 18 0 N3 100 60 50 3 10 3 4 1 60 45 29 0 N4 100 60 70 3 8 1 1 60 50 40 5 N5 150 100 100 4 6 1 1 1 4 100 90 61 5 N6 200 200 5 1 1 1 2 2 175 150 119 4 N7...

Page 14: ...flush fluid should not be close to its boiling point and should not exceed 300 F 2 4 2 Reverse Circulation 13 SE For normal clear fluid applications ChempumpTM NC Series are cooled and lubricated by the fluid being pumped However when the fluid being pumped is at or near its boiling point the addi tional heat picked up from the motor combined with the recircu lation fluid returning to the low pres...

Page 15: ...Teikoku USA Chempump Instruction Manual NC Series 0220 15 Figure 2 5 Removable Water Jacket Figure 2 6 Removable Heat Exchanger ...

Page 16: ...ond Delay Low differential pressure trip 60 Second Delay Pump Restart Repeat above timing sequence for a maximum of 3 starts If low differential continues after 3 starts a manual reset of the process controller is required B Dual pumps 20 Second Delay A Pump low differential pressure trip 60 Second Delay B Pump start 20 Second Delay B Pump low differential pressure trip 60 Second Delay A Pump star...

Page 17: ...es not provide direction of rota tion The Teikoku TRC 1 hand held direction of rotation indicator is available from Teikoku USA This portable device can be used to confirm the rotation of any motor 1 Verify suction valve is 100 open 2 Set discharge valve 10 to 20 open 3 If applicable Check that valves in reverse circulation piping are open Verify that the correct restriction orifice is installed i...

Page 18: ...more the following inspections shall precede its operation a Check secureness of base hold down bolts if supplied b Check terminal box for moisture and tightness of fittings c Upon starting check for excessive noise vibration or erratic speeds Caution If the pump appears to be airbound as a result of the unit not being properly primed do not continue operation Lo cate and correct the conditions th...

Page 19: ...9 Remove the four 4 bolts and nuts attaching the pump assembly to the stand Lift the pump off the stand utilizing the four 4 eye bolts located on the pump casing Support the pump in the horizontal position 10 Remove the screws holding the pump casing to the pump casing adapter and remove the pump casing 11 Remove the screws holding the rear cover plate to the stator assembly and remove the coverpl...

Page 20: ...tor indicates bearing wear on the wear indicator 1 Measure the inside diameters of the front and rear bearings and compare to the diameter of the rotor shaft journal If the difference in diameters is greater than that indicated in Table 4 3 replace the bearings 2 Inspect the thrust faces of the front and rear bearings If any scoring wear is visualized measure the length of the bearings Replace the...

Page 21: ...cles of pumping fluids which may solidify such as caustic soda flush the system with steam water or the proper solvent to prevent the piping and internal passages of the pump from plugging up Where the ChempumpTM is fitted with a discharge filter flush pump during off cycles and check discharge filter for plugging 4 5 Reassembly 1 Reassemble pump by reversing the disassembly procedure Replace all ...

Page 22: ...1 7 30 1 83 1 49 0 91 0 58 0 15 0 12 NL2 575 460 230 208 R R R R 5 27 3 37 0 84 0 69 0 42 0 27 0 07 0 06 NL3 575 460 230 208 R R R R 2 28 1 46 0 36 0 30 0 18 0 12 0 03 0 02 NL4 575 460 230 208 R R R R 1 89 1 21 0 30 0 25 0 15 0 10 0 02 0 02 NL5 575 460 230 208 R R R R 1 13 0 72 0 18 0 15 0 09 0 06 0 01 0 01 Resistance values 25 C contact your Teikoku representative distributor or contact the facto...

Page 23: ... Troubleshooting 25 Appx C NC AA6 Curve 26 Appx D NC AB Curve 27 Appx E NC AA 8 Curve 28 Appx F NC A50 8 Curve 29 Appx G NC A60 8 Curve 30 Appx H NC A05 Curve 31 Appx I NC A50 10 Curve 32 Appx J NC A60 10 Curve 33 Appx K Decontamination Certification and Flushing Procedure 34 Appx L Repair Receipt Policy 37 ...

Page 24: ...ce takes the guesswork out of confirming the correct rotation of the motor It is light compact and easy to use Not only can this be used on Teikoku canned motors but other three phase induction motors as well Place TRC 1 on an operating motor as illustrated below The arrow that lights up indicates the direction of rotation There is an arrow on the pump case that indicates the correct direction of ...

Page 25: ... Impeller clogged Remove obstructions in impeller Wrong direction of rotation Reverse any two motor leads Damaged impeller Impeller must be repaired or replaced Pump loses prime after starting Pump not properly primed at starting Reprime pump in accordance with Section 3 2 2 Excessive change in suction vessel pressure Locate source pressure fluctuations and correct as required Air or gas in liquid...

Page 26: ...mbers beneath model designations indicate full load horsepower ratings for the referenced motor load lines When pumping fluids with specific gravities other than 1 0 select pump model see load line to handle load equivalent in feet of water e g 40 feet of fluid of Sp Gr 1 5 is load equivalent of 60 feet 1 5x40 of water Please note that this is merely a short cut method to estimate the model requir...

Page 27: ...3 94 WAF DRAWN CURVE DATE A 70131 6 5 8 6 5 1 2 5 4 1 2 4 20 30 55 50 57 50 55 REV N1 N2 Rev 1 03 95 Redrawn based on hydraulic test data Rev 2 04 00 Redrawin based on hydraulic test data and added inducer metric axes SAJ IMP EYE AREA IMP DIA PUMP CASING IMPELLER RPM SERIAL hydraulic Numbers beneath model designations indicate full load horsepower ratings for the referenced motor load lines When p...

Page 28: ...or the factory of water Please note that this is merely a short cut method to estimate the model required For proper model selection especially when handling a fluid with a Sp Gr other than 1 0 select pump model see load line to handle load equivalent in feet of water e g 40 feet of fluid of Sp Gr 1 5 is load equivalent of 60 feet 1 5x40 hydraulic Numbers beneath model designations indicate full l...

Page 29: ...DIA greater than 1 7 consult your Chempump representative or the factory of water Please note that this is merely a short cut method to estimate the model required For proper model selection especially when handling a fluid with a Sp Gr other than 1 0 select pump model see load line to handle load equivalent in feet of water e g 40 feet of fluid of Sp Gr 1 5 is load equivalent of 60 feet 1 5x40 hy...

Page 30: ...eater than 1 7 consult your Chempump representative or the factory of water Please note that this is merely a short cut method to estimate the model required For proper model selection especially when handling a fluid with a Sp Gr other than 1 0 select pump model see load line to handle load equivalent in feet of water e g 40 feet of fluid of Sp Gr 1 5 is load equivalent of 60 feet 1 5x40 hydrauli...

Page 31: ...ease note that this is merely a short cut method to estimate the model required For proper model selection especially when handling a fluid with a Sp Gr other than 1 0 select pump model see load line to handle load equivalent in feet of water e g 40 feet of fluid of Sp Gr 1 5 is load equivalent of 60 feet 1 5x40 hydraulic Numbers beneath model designations indicate full load horsepower ratings for...

Page 32: ...hempump representative or the factory of water Please note that this is merely a short cut method to estimate the model required For proper model selection especially when handling a fluid with a Sp Gr other than 1 0 select pump model see load line to handle load equivalent in feet of water e g 40 feet of fluid of Sp Gr 1 5 is load equivalent of 60 feet 1 5x40 hydraulic Numbers beneath model desig...

Page 33: ... Please note that this is merely a short cut method to estimate the model required For proper model selection especially when handling a fluid with a Sp Gr other than 1 0 select pump model see load line to handle load equivalent in feet of water e g 40 feet of fluid of Sp Gr 1 5 is load equivalent of 60 feet 1 5x40 hydraulic Numbers beneath model designations indicate full load horsepower ratings ...

Page 34: ...er Shipments received without this documentation will not be accepted and will be returned to the point of shipment CHECK ONE OF THE FOLLOWING Both the complete pump and the stator assembly have been flushed by following the applicable steps in section A plus section B C or D of the Teikoku USA Flushing Procedure on pages 2 and 3 of this form The motor must be rewound FLUID PUMPED ________________...

Page 35: ... possible using compressed air or inert gas For pumps with shaft sleeves complete disassembly will be required to remove trapped fluid Flush all auxiliary tubing piping and equipment such as heat exchangers For any questions on decontamination contact your Teikoku service representative See sections B through D for stator assembly decontamination requirements where a liner breach is suspected Pump...

Page 36: ...luid as possible by purging the stator with compressed air or inert gas for 3 5 minutes If the terminal box and terminal plate are to be returned assure that all components have been decontaminated NOTE ON DECONTAMINATION TEIKOKU USA RESERVES THE OPTION TO RETURN PUMPS AT THE CUSTOMER S EXPENSE IF THEY HAVE NOT BEEN PROPERLY DECONTAMINATED C NC series stator assembly without TRG If a stator liner ...

Page 37: ...M BOTH THE CARRIER AND CUSTOMER OF THE REFUSAL These requirements are essential to Teikoku USA s safety practices and reviews that serve to protect all of Teikoku USA s associates visitors and customers Teikoku USA thanks you in advance for your adherence to our policy regarding returns for evaluation and or service Please feel free to contact the service center personnel at the Teikoku USA facili...

Page 38: ...lvania 959 Mearns Road Warminster PA 18974 215 343 6000 Texas 5880 Bingle Road Houston TX 77092 713 983 9901 Ohio 27881 State Route 7 Marietta OH 45750 740 538 5332 www teikokupumps com NCT A50 8 N3 25S 0620 ...

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