Teikoku CHEMPUMP BS Instruction Manual Download

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INSTRUCTION MANUAL

for Installation, Operation, and Maintenance

JUNE 2019

CHEMPUMP

G-SERIES

Sealless Canned Motor Pump
With Teikoku Rotary Guardian (TRG)

Summary of Contents for CHEMPUMP BS

Page 1: ...INSTRUCTION MANUAL for Installation Operation and Maintenance JUNE 2019 CHEMPUMPTM G SERIES Sealless Canned Motor Pump With Teikoku Rotary Guardian TRG...

Page 2: ...ormation and recommendations Applicable Standards and Regulations The G Series pump conforms to the following standards 1 American Society of Mechanical Engineers ASME B 16 5 2 Canadian Standards Asso...

Page 3: ...or liquid is present You must take measures if the possibility exists that the gas or liquid is toxic or hazardous to personnel or the environment Hazard Do not remove any bolts on pump motor or drain...

Page 4: ...e 60 Hertz 13 Table 2 7 Oil Volume in Stators 14 Table 2 8 Standard Recirculation Flow Rates 14 Table 2 9 Circulating Tube Size 14 Table 4 1 Recommended Tools 21 Table 4 2 Bearing Journal Dimensions 2...

Page 5: ...over 50 years G Series pumps feature automatic hydraulic thrust balance replaceable thrust surface design direction of rotation indication and precision front and rear bearings G Series are capable of...

Page 6: ...he motor moves forward to lubricate the front bearing and then exits the motor section through the front bearing housing The fluid returns to the high pressure region of the impeller for joining the p...

Page 7: ...rotor thus hermetically sealing off the rotor core from contact with the liquid being pumped 1 4 Bearings The bearings for the unit are metal sleeved or sleeveless and have a molded carbon graphite in...

Page 8: ...st balance is generated by the pressure of the internally circulated pumped fluid flowing into a balance chamber just to the rear of the impeller When a change in load tends to change the position of...

Page 9: ...ed in the Appendix of this manual Note Experience has proven that most pump troubles result from poor suction conditions including insufficient NPSH The suction line must have as few pressure drops as...

Page 10: ...s to the same suc tion line provide gate valves so that any pump can be isolated from the line Install gate valves with stems horizontal to avoid air pockets Globe valves should be avoided particularl...

Page 11: ...avy overloads This protection must be provided for by the current overload relay heaters in the magnetic starter The rating of the heaters should be high enough to avoid nuisance cut outs under runnin...

Page 12: ...200 200 4 1 0 1 1 2 2 250 175 112 7 40K 3450 200 200 4 3 0 1 1 2 2 200 200 143 8 50K 3450 400 250 5 4 0 2 2 1 2 250 250 174 8 Table 2 3 G Series Electrical Data G Series Model Motor Size Start KVA Ful...

Page 13: ...0K 3450 60 80 3 6 1 1 1 4 100 70 46 0 40K 3450 100 80 3 4 1 1 1 4 80 80 57 5 50K 3450 100 90 3 4 1 1 1 4 90 90 69 0 Table 2 5 Electrical Wiring Data for 460 Volt 3 Phase 60 Hz G Series Pumps G Series...

Page 14: ...roduced in this manner should approximate the standard flow rates listed in Table 2 8 below Table 2 7 Oil Volume in G Series Stators G Series Model Motor Size Volume of Oil Fluid Ounces GA GA GB GC GB...

Page 15: ...to the circulating tube port in the rear bearing housing 2 Run the tubing from the connection port fitting in the rear bearing housing back to the vapor space of the suction re ceiver preferably above...

Page 16: ...abricated are also avail able for higher pressures 2 4 6 Heat Exchanger Similar to the water jacket in every respect except for the pro vision of corrosion resistant tubing heat exchangers whether rem...

Page 17: ...Teikoku USA Chempump Instruction Manual G Series 17 Figure 2 8 Removable Water Jacket Figure 2 9 Removable Heat Exchanger...

Page 18: ...ts a manual reset of the process controller is required B Dual pumps 20 Second Delay A Pump low differential pressure trip 60 Second Delay B Pump start 20 Second Delay B Pump low differential pressure...

Page 19: ...oku TRC 1 hand held direction of rotation indicator is available from Teikoku USA This portable device can be used to confirm the rotation of any motor 1 Verify suction valve is 100 open 2 Set dischar...

Page 20: ...period of two weeks or more the following inspections shall precede its operation a Check secureness of base hold down bolts if supplied b Check terminal box for moisture and tightness of fittings c U...

Page 21: ...ring wear on the wear indicator 1 Measure the inside diameters of the front and rear bearings and compare to the diameter of the rotor shaft journal If the difference in diameters is greater than that...

Page 22: ...re not within 20 of the values shown in Table 4 9 the stator as sembly must be replaced 4 2 5 General Inspection 1 Inspect the impeller nut threads on the rotor shaft to insure they are not cut presse...

Page 23: ...ARNING PERSONNEL SAFETY HAZARD WILL EXIST IF THIS STEP IS NOT FOLLOWED 3 Drain pump 4 Begin disassembly carefully examining each part for corrosion or wear 5 Remove circulating tube back flush piping...

Page 24: ...e housing 8 Remove the screw and lock washer holding the rear bearing to the rear bearing housing and then remove the rear bearing If the pump is equipped with a bearing wear detector please refer to...

Page 25: ...Begin disassembly carefully examining each part for evidence of corrosion or wear 5 Remove water jacket or heat exchanger cooling inlet and drain connections if used 6 Remove circulation tube back fl...

Page 26: ...amaged or inoperative for any reason will be re paired at the factory at minimum cost and returned to the cus tomer as quickly as possible Caution Before returning units to the factory for examination...

Page 27: ...460 575 230 460 575 R R R R R R 1 73 6 92 10 80 1 02 4 08 6 38 0 04 0 26 0 26 0 03 0 12 0 19 GVD GVE GVHS GG 10K 10K 10K 15K 15K 15K 20K 20K 20K 230 460 575 230 460 575 230 460 575 R R R R R R R R R 0...

Page 28: ...S T Model 34 Appx G Curve GVD T Model 35 Appx H Curve GVE T Model 36 Appx I Curve GVHS T Model 37 Appx J Curve N2S 10 15 20K 38 Appx K Curve N2S 30 40 50K 39 Appx L Sectional View GVBS 40 Appx M Secti...

Page 29: ...akes the guesswork out of confirming the correct rotation of the motor It is light compact and easy to use Not only can this be used on Teikoku canned motors but other three phase induction motors as...

Page 30: ...ller clogged Remove obstructions in impeller Wrong direction of rotation Reverse any two motor leads Damaged impeller Impeller must be repaired or replaced Pump loses prime after starting Pump not pro...

Page 31: ...220 230 GVHS 400 420 220 230 GG 250 260 220 230 GKS 400 420 220 230 GK 400 420 220 230 GVM 220 230 220 230 GN GP GPS GRS CONSULT FACTORY Torque Values Torque should be applied to bolt sets in increasi...

Page 32: ...full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean water at 20oC and at sea level Performance...

Page 33: ...mbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean...

Page 34: ...eath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean water at...

Page 35: ...GVBS T NPSH wire to water Numbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on sh...

Page 36: ...ire to water Numbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while...

Page 37: ...99 108 HEAD ft 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 GPM 0 40 80 120 160 200 240 280 320 360 400 440 480 NPSHR mtr 0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 HEAD mtr 0 6 1...

Page 38: ...0 80 120 160 200 240 280 320 360 400 440 480 GPM 0 20 40 60 80 100 120 140 160 180 NPSHR m 0 0 1 5 3 0 4 5 6 0 7 5 9 0 10 5 12 0 13 5 15 0 16 5 18 0 NPSHR ft 0 5 10 15 20 25 30 35 40 45 50 55 60 HEAD...

Page 39: ...m 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 HEAD m 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 NPSHR ft 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52...

Page 40: ...0 80 100 120 140 160 180 200 220 NPSHR m 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 HEAD m 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 NPSHR ft 0 2 4 6 8 10 12 14 16 18 20 22 24 26...

Page 41: ...Teikoku USA Chempump Instruction Manual G Series 41 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx M Sectional View GVBS...

Page 42: ...Teikoku USA Chempump Instruction Manual G Series 42 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx N Sectional View GA GB GC...

Page 43: ...Teikoku USA Chempump Instruction Manual G Series 43 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx O Sectional View GVD GVE GVHS...

Page 44: ...Teikoku USA Chempump Instruction Manual G Series 44 Appx P Sectional View N2S...

Page 45: ...Teikoku USA Chempump Instruction Manual G Series 45 A B C Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC 5 of 13 Appx Q Terminal Assembly Box...

Page 46: ...ipment CHECK ONE OF THE FOLLOWING The pump has been flushed by following steps A through Both the complete pump and the stator assembly have A3 of the Teikoku USA Flushing Procedure on page 2 of been...

Page 47: ...WOUND B1 REMOVE THE RELIEF VALVE INSERT A SCREWDRIVER INTO THE RELIEF VALVE ADAPTER AND PRY THE LISK FILTER TO ONE SIDE REMOVE THE CONNECTION BOX FROM THE LEAD NIPPLE AND CHIP AWAY THE POTTING COMPOUN...

Page 48: ...COVER AND THE TERMINAL PLATE D2 WHEN PROCESS FLUID IS IN STATOR WINDING SUPPLY FLUSHING FLUID TO THE OPENING FOR SUFFICIENT TIME TO FULLY NEUTRALIZE THE PROCESS FLUID AFTER WASHING IS COMPLETED DRAIN...

Page 49: ...F THE REFUSAL These requirements are essential to Teikoku USA s safety practices and reviews that serve to protect all of Teikoku USA s associates visitors and customers Teikoku USA thanks you in adva...

Page 50: ...nsylvania 959 Mearns Road Warminster PA 18974 215 343 6000 Texas 5889 Bingle Road Houston TX 77092 713 983 9901 Ohio 27881 State Route 7 Marietta OH 45750 740 538 5332 www teikokupumps com HE 12270 12...

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