TECO 58A Instruction Manual Download Page 43

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SCHEMA OLEODINAMICO / OLEODINAMIC SCHEME

REF

DESCRIZIONE

DESCRIPTION

0A1

Motore centralina oleodinamica

Hydraulic gearbox motor

0P1

Pompa ad ingranaggi

Pump with gears

0V1

Elettrovalvola scarico circuito

Circuit unloading electric-valve

0V2

Valvola limitatrice di pressione

Pressure limit valve

0V3

Valvola unidirezionale

Unidirectional valve

0V4

Elettrovalvola scarico circuito

Circuit unloading electric-valve

0Z1

Serbatoio centralina

Oil tank

0Z2

Filtro aspirazione

Suction filter

0Z3

Filtro scarico

Discharge filter

1A1

Cilindro braccio autocentrante

Self-centering arm cylinder

1V1-1V2

Elettrovalvola

Electric-valve

1V3

Valvola di ritegno

Non-return valve

1Z1-1Z2

Tubo flessibile

Hose

1Z3-1Z4

Tubo rigido

Pipe

1Z5-1Z6

Strozzatura fissa

Fix choke

2A1

Cilindro braccio porta utensile

Tool holder arm cylinder

2V1-2V2

Elettrovalvola

Electric-valve

2Z1-2Z2

Tubo flessibile

Hose

3A1

Cilindro rotazione utensile

Tool-rotation cylinder

3V1-3V2

Elettrovalvola

Electric-valve

3V3

Valvola di ritegno

Non-return valve

3Z1-3Z2

Tubo flessibile

Hose

3Z3

Tubo rigido

Pipe

4A1

Cilindro traslazione carro

Carriage cylinder

4V1-4V2

Elettrovalvola

Electric-valve

4Z1-4Z2

Tubo flessibile

Hose

5A1

Cilindro autocentrante

Self-centering chuck cylinder

5V1-5V2

Elettrovalvola

Electric-valve

5Z1-5Z2

Tubo flessibile

Hose

5Z3

Raccordo girevole completo

Rotating union assembly

5Z4

Manometro

Pressure gauge

Summary of Contents for 58A

Page 1: ...Automotive Equipment Instruction Manual EN Tyre changer TecO 58a Version 1 3 April 2016 ...

Page 2: ...O 12100 2010 EN 60204 1 2006 AC 2010 EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 AC 2012 Correggio 01 04 2016 TECHNICAL DIRECTOR Ing Mauro Barbetti THE TECHNICAL DOSSIER RELATIVE TO CONSTRUCTION WILL BE kEPT AND WILL BE RENDERED AVAILABLE BY INg MAuRO BARBETTI C O TECO SRl VIA PIO lA TORRE 10 42015 CORREggIO RE ITAly IMPORTANT THIS DECLARATION SHALL NO LONGER APPLY If CHANGES ARE MADE TO T...

Page 3: ...RNING SIGNALS 7 8 FUNCTIONAL PARTS LAYOUT 8 9 IDENTIFICATION OF CONTROLS 10 10 WORKING POSITION 10 11 CORRECT OPERATION CHECKS 11 12 OPERATION 12 12 1 Locking the wheel 12 12 2 Tubeless and Supersingle wheels 13 12 3 Tubed wheels 18 12 4 Wheels with 3 piece split rings 21 12 5 Wheels with 5 piece split rings 23 13 OPTIONAL ACCESSORIES 27 14 ROUTINE MAINTENANCE 28 15 MOVING THE MACHINE 29 16 STORIN...

Page 4: ...ified an operator must understand the written instructions given by the manufacturer be trained and be familiar with the regulations governing labour safety Operators must not make use of drugs or alcohol which could alter their faculties It is however essential to Know how to read and understand the descriptions Know the performances and characteristics of this machine Keep unauthorized persons a...

Page 5: ... to the body through a steel wire which prevents the operator from going away and from working without seeing the machine CAUTION Removing or tampering with the safety devices is in violation of European safety regulations and releases the manufacturer from all liability for damage caused by or related to such actions 5 TRANSPORT The machine is delivered in a wooden box with pallet Shipping weight...

Page 6: ...e specific bracket 1 Fig A with the tool carrier arm 2 Fig A lowered all the way the spindle 3 Fig A closed and the tool carrier slide 13 Fig A at its stop close to the arm FIXING THE MACHINE The machine should be fixed to the floor when the wheels handled weigh more than 1000 kg To anchor the machine to the floor use 2 Ø 16 metal expanding bolts Drill holes in the floor at the fixing points in th...

Page 7: ...jury to persons or damage to property caused by failure to comply with these regulations and can cancel warranty coverage TURNING DIRECTION CHECKS Connect the machine to the mains switch ON 5 fig A and check that the hydraulic power pack motor rotation corresponds to the indicating arrow 6 fig A Otherwise have an electrician switch two wires in the power supply plug POWER SUPPLY RATED CURRENT FUSE...

Page 8: ...tering chuck 4 Sliding table 5 Main switch 8 Upper joystick 9 Turntable opening closing switch 10 Chuck anticlockwise rotation pedal 11 2nd speed switch 12 2nd speed pedals 13 Carriage 14 Tool holding arm 15 Lower joystick 17 Bead breaking disk 18 Tool 19 Tools replacement knob 20 Chuck clockwise rotation pedal 21 Manometer 22 Jaw Code 4 402637 Code 4 402635 Crushing hazard during tool holding arm...

Page 9: ...ENGLISH Instructions manual 9 TECO 58A Automotive Equipment a d c b 10 11 15 C 12 12 20 8 9 a d c b 1 22 3 4 2 21 5 A D 13 14 17 18 19 ...

Page 10: ...h 180 counterclockwise when pulled rightwards d it turns the head tool to the opposite direction and brings the tool back to starting position Note On the lever protection a hole corresponding to position c has been made in order to recognize each different operation The chuck switch 9 fig C when moved upwards opens the arms of the self centering chuck LOCKING and when moved down closes the arm of...

Page 11: ...ctions keep well out of the working of the various moving arms move the joystick leftwards c the spindle holding arm 2 Fig A must move rightwards and the tool holding arm 14 Fig D leftwards moving at the same time the two arms must get closer move the joystick rightwards d the spindle holding arm must move leftwards and the tool holding arm rightwards this parting Repeat these operations c and d s...

Page 12: ...tive to the rim 5 With the clamps 22 fig A in the closed position move the turntable near the wheel then operate the switch 9 fig C to open the turntable thus locking the rim internally and in the most appropriate position to be chosen according to the type of rim as explained in figures E 1 E 2 E 3 E 4 E 5 E 6 Always remember that the safest locking is on the central flange N B for rims with chan...

Page 13: ...rned it will rest on the clamp carrying the rim with it and preventing this from slipping CLAMP EXTENSIONS For rims with diameters over 46 without central hole flange the wheel can be clamped with the SE 2 extensions optional Insert the clamp extension into the clamp support of the self centering chuck arm bayonet mounting and lock it with the wing nut see fig E 10 1 E 9 E 10 E 7 1 2 E 8 12 2 TUBE...

Page 14: ... operation previously described until the second bead is com pletely broken N B During the bead breaking the claw 18 fig G can be lowered so that it is out of the way DEMOUNTING Tubeless tyres can be demounted in two ways a If the tyre is not difficult to demount once the beads have been loosened use the bead disk to push against the inside plane of the tyre until both beads come off the rim See F...

Page 15: ...etween rim and bead at the right of the tool 17 Press down on the lever and lower the wheel to bring the edge of the rim about 5 mm from the hooked tool Turn the wheel anticlockwise pressing down on lever LA until the tyre comes completely off the rim DANGER When the beads come off the rim the tyre will fall Check to make sure there are no by standers in the work area MOUNTING Tubeless tyres can b...

Page 16: ...ntil it is about 1 2 cm inside the edge of the rim See Fig N 2 Begin to turn the spindle clockwise checking to make sure that with a 90 turn the second bead begins to slip into the centre well 16 when the bead is fully mounted move the tool away from the wheel tip it to its non working position and remove the clip 17 Lower the spindle until the wheel rests on the platform 18 Take the mobile contro...

Page 17: ...e the tool carrier arm to its non working position Move it to the outside plane of the tyre and rehook it in this position 12 Turn the tool 180 13 Attach the clip at the bottom 6 o clock outside the second bead See Fig N 14 Take the mobile control unit to work position C 15 Turn the spindle clockwise to about 90 clip at 9 o clock 16 Bring the tool forward until the red reference dot is lined up wi...

Page 18: ... dot is by the outside edge of the rim 6 Take the mobile control unit to work position B 7 Insert lever LA see Fig P between rim and bead at the right of the tool 8 Press down on the lever and lower the wheel to bring the edge of the rim about 5 mm from the hooked tool 9 Turn the wheel anticlockwise pressing down on lever LA until the bead is completely off 10 Move the tool carrier arm to its non ...

Page 19: ...to the rim 4 Take the mobile control unit to work position B 5 Position the tyre on the platform 6 Turn the spindle until the clip reaches the 6 o clock position See Fig Q 2 7 Lower the spindle so that the clip can enter into the tyre then move forward until the rim touches the actual tyre itself see Fig Q 3 8 Turn the spindle clockwise while moving forwards so that the clip takes up the tyre bead...

Page 20: ...he spindle clockwise 24 Turn the spindle until the valve is at the bottom 6 o clock 25 Inflate the inner tube a little until it has no folds so as not to pinch it while mounting the second bead 26 Attach an extension to the valve and then remove the locking ring NB The purpose of this operation is to allow the valve to be loose so that it is not ripped out during second bead mounting 27 Take the m...

Page 21: ...ed 2 Take the mobile control unit to work position C 3 Lower the tool carrier arm 14 Fig D to its work position until it is locked in position by its hook 4 Position the bead loosener disk level with the rim See Fig W 5 Turn the spindle and at the same time move the disk forward a bit at a time following the contour of the rim until the first bead is completely free NB lubricate while doing this C...

Page 22: ...e tyre is tubed position the rim with the valve slot at the bottom 6 o clock 2 Lubricate both beads and the rim with tyre manufacturer recommended lubricant 3 Take the mobile control unit to work position B 4 Translate the turntable inward to create the space necessary for lifting the tyre on the platform NB If the tyre is tubed position the rim with the valve slot at the bottom 6 o clock 5 Lower ...

Page 23: ... hook has clicked into position on the bar 4 Using the joystick position the wheel so that the bead loosener disk just touches the outer edge of the ring with taper housing see Fig W 3 5 Turn the spindle while moving forward until the ring with taper housing detaches from the rim Take care to prevent the seal from being damaged 6 Remove the seal 7 Turn the wheel until the opening of the spring rin...

Page 24: ...Remove the rim from the spindle 18 Position the tyre on the platform with the ring with taper housing pointing towards the spindle 19 Lock the ring with taper housing on the spindle as described for LOCKING THE WHEEL DANGER The tyre is not attached to the split ring completely safely Any strain on it during positioning or clamping operations could cause it to detach and fall 20 Take the mobile con...

Page 25: ...yre rests on the platform The rim must be as centered as possible on the tyre 11 Remove the ring with taper housing and the outer ring at the same time 12 Overturn the tool carrier arm so that it is no longer in the work position 13 Move with the mobile control unit to work position B 14 Lift the wheel and position the bead loosener disk between the tyre bead and outer ring 15 Turn the spindle whi...

Page 26: ...im to a sufficient extent move the spindle until the bead wire is on a level with the bear loosener disk Bring the disk forward with the spindle turning until you uncover the O ring seating see Fig Z 9 11 Lubricate the O ring and insert it into its housing 12 Take the mobile control unit to work position B 13 Position the locking ring on the rim with the help of the disk as shown in Fig Y 2 14 Mov...

Page 27: ... Pair of bead clamp Used on wheels with split ring they allows bead breaking of both rim and split ring JAR 2 Set of 4 jaws for alloy rims Mounted on the jaws of the chuck they allows to operate on alloy rims without damaging them PA Set of extensions for self centering chuck Mounted on the turntable jaws they allows to lock rims from 48 to 56 without central flange TR2 Tubeless roller Mounted on ...

Page 28: ...level in the hydraulic power unit using the dipstick 30 Fig J 2 If the level is below the minimum notch top up with ESSO NUTO h 46 oil or equivalents e g AGIP OSO 46 ShELL TELLUS OIL 46 MOBIL DTE 25 CASTROL hYSPIN AwS 46 ChEVRON RPM EP hYDRAULIC OIL 46 or BP ENERGOLHLP Unscrew the cap 30 Fig J 2 add the oil and screw the cap back on 4 From time to time check the oil level in the gear unit which wh...

Page 29: ...turn g Tighten the four locking nuts of the upper slide shoes 3 Fig J 4 h Tighten the four register locking nuts 1 Fig J 5 i Refit the guard on the chain 2 Fig J 4 N B If the adjustment is insufficient and there is still play adjust the screws further repeating the procedure described above until all mechanical play has been eliminated J 4 1 2 3 4 J 5 1 2 15 MOVING THE MACHINE The tyre changer has...

Page 30: ...he environment or to human health if it is not disposed of properly we therefore provide you with the following information to prevent releases of these substances and to improve the use of natural resources Electrical and electronic equipments should never be disposed of in the usual municipal waste but must be sepa rately collected for their proper treatment The crossed out bin symbol placed on ...

Page 31: ...ight does not light on and no control can function CAUSES 1 The power plug is not inserted 2 No power from the mains electric supply REMEDIES 1 Insert the plug correctly in its socket 2 Reset the mains electric supply PROBLEM After having switched the general button on the general warning light also switches on but the motor on the hydraulic power pack does not function CAUSES 1 The magneto thermi...

Page 32: ...S 1 Read the paragraph MAINTENANCE to add oil PROBLEM There is a slowing down at an the tyre changer s movements CAUSES 1 The oil in the power pack is below minimum level REMEDIES 1 Read the paragraph MAINTENANCE to add oil WARNING If inpite of the above mentioned indications the tyre changer does not work properly do not use it and contact your nearest technical assistance centre 20 FIRE FIGHTING...

Page 33: ...DIAGRAMMI IDRAULICI SCHEMI ELETTRICI HYDRAULIC DIAGRAMS ELECTRICAL DIAGRAMS ...

Page 34: ......

Page 35: ... TAV M SCHEMA ELETTRICO ELECTRIC DIAGRAM ...

Page 36: ... TAV N SCHEMA ELETTRICO ELECTRIC DIAGRAM ...

Page 37: ... SCHEMA ELETTRICO ELECTRIC DIAGRAM ...

Page 38: ... SCHEMA ELETTRICO ELECTRIC DIAGRAM ...

Page 39: ... SCHEMA ELETTRICO ELECTRIC DIAGRAM ...

Page 40: ... SCHEMA ELETTRICO ELECTRIC DIAGRAM FS 1 FS 1 FS 2 FS 2 SAFETY SWITCH CALIBRATION Feeding Range Value Range Value 400V 3PH 50HZ 6 3 10A 8 0A 9 14A 11 0A ...

Page 41: ...em motor safety switch KM6 Teleruttore centralina oleodinamica Hydraulic system contactor M2 Motore centralina oleodinamica Hydraulic system motor F1 F2 Fusibili Fuses T1 Trasformatore alimentazione ausiliari Transformer F3 F4 F5 Fusibili Fuses H1 Lampada spia rete Feeding warning light A1 Scheda elettrica PC board A2 Pedaliera di comando Mobile control system S11 S12 Comando rotazione autocentran...

Page 42: ... SCHEMA OLEODINAMICO OLEODINAMIC SCHEME ...

Page 43: ...lettrovalvola Electric valve 1V3 Valvola di ritegno Non return valve 1Z1 1Z2 Tubo flessibile Hose 1Z3 1Z4 Tubo rigido Pipe 1Z5 1Z6 Strozzatura fissa Fix choke 2A1 Cilindro braccio porta utensile Tool holder arm cylinder 2V1 2V2 Elettrovalvola Electric valve 2Z1 2Z2 Tubo flessibile Hose 3A1 Cilindro rotazione utensile Tool rotation cylinder 3V1 3V2 Elettrovalvola Electric valve 3V3 Valvola di riteg...

Page 44: ...utomotive Equipment Teco Srl Via Pio La Torre n 10 42015 Correggio RE Italy www teco it www tecoautomotive com www youtube com user TECOsrl Telephone 39 0522 631562 Fax 39 0522 642373 E mail teco teco it ...

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