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TECO-Westinghouse E510, Start-Up And Installation Manual

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TECO-Westinghouse E510 Start-Up And Installation Manual Download Page 112

 

 

 

11-4

 

+

V

AGND

2K

Ω

AI1

AI2

Main Frequency 

Reference Command 

(voltage or current input)

10

Main Frequency 

Reference Command 

(voltage or current input)

 

 

Figure 11.4 Analog input as main frequency reference command 

 

00-05/00-06= 4: 

Terminal UP / DOWN

 

 
The inverter accelerates with the UP command closed and decelerates with the DOWN command closed. Please 
refer to parameter 03-00 ~ 03-05 for additional information.   
 

Note: 

To use this function both the UP and DOWN command have to be set to any of the input terminals. 

 

00-05/00-06= 5:

 Communication Control 

 
The frequency reference command is set via the RS-485 communication port using the MODBUS RTU. 
 
Refer to parameter group 9 for additional information. 
 

00-05/00-06= 6: 

PID Output   

 

Enables PID control, reference frequency is controlled by the PID function, refer to chapter 10 or parameter group 

10 for PID setup.     

 

00-05/00-06=7

: Pulse Input 

 

Frequency reference from an external pulse input. Can be used only with multi-function input terminal S3 (03-02 = 

25 or 26). See parameter group 3 multi-function input selections 25 and 26. 

 

Summary of Contents for E510

Page 1: ... o n s b e f o r e i n s t a l l i n g c o n n e c t i n g w i r i n g o p e r a t i n g s e r v i c i n g o r i n s p e c t i n g t h e i n v e r t e r E n s u r e t h a t t h i s ma n u a l i s ma d e a v a i l a b l e t ot h e e n du s e r o f t h e i n v e r t e r S t o r e t h i s ma n u a l i na s a f e c o n v e n i e n t l o c a t i o n T T h e ma n u a l i s s u b j e c t t oc h a n g e w...

Page 2: ...and Replacement 1 5 1 7 Disposal of the Inverter 1 5 1 Consignes de sécurité Français 1 6 1 1 Avant d alimenter le disque dur 1 6 1 2 Câblage 1 6 1 3 Avant l opération 1 7 1 4 Configuration Paramètre 1 7 1 5 Opération 1 8 1 6 Entretien Inspection et remplacement 1 8 1 7 Mise au rebut du variateur 1 9 2 Model Description 2 1 2 1 Nameplate Data 2 1 2 2 Inverter Models Motor Power Rating 2 2 3 Enviro...

Page 3: ... 15 Control Circuit Wiring 3 20 3 16 Inverter Specifications 3 21 3 17 General Specifications 3 24 3 18 Inverter De rating Based on Carrier Frequency 3 26 3 19 Inverter Dimensions 3 27 4 Keypad and Programming Functions 4 1 4 1 LED Keypad 4 1 4 2 Parameters 4 8 4 3 Description of Parameters 4 27 5 Check Motor Rotation and Direction 5 1 6 Speed Reference Command Configuration 6 1 6 1 Reference from...

Page 4: ...erse Jog 8 5 8 6 Analog Output Setup 8 6 9 Using PID Control for Constant Flow Pressure Applications 9 1 9 1 What is PID Control 9 1 9 2 Connect Transducer Feedback Signal 9 3 9 3 Engineering Units 9 4 9 4 Sleep Wakeup Function 9 5 10 Troubleshooting Fault Diagnostics and Maintenance 10 1 10 1 General 10 1 10 2 Fault Detection Function 10 1 10 3 General Troubleshooting 10 6 10 4 Routine and Period...

Page 5: ...0 Analog Input Parameters 11 22 04 11 Analog Output A01 Function Selection 11 25 07 00 Momentary Power Loss and Restart 11 26 07 01 Auto Restart Delay Time 11 26 07 02 Number of Auto Restart Attempts 11 26 08 00 Trip Prevention Selection 11 27 08 01 08 05 Trip Prevention Parameters 11 27 12 00 Display Mode 11 28 12 01 12 05 Display Scaling and Custom Unit Parameters 11 28 13 02 Fault Log Display F...

Page 6: ...ng can damage the inverter or injure personnel and should be avoided To avoid the risk of fire do not install the inverter on or near flammable objects Install on nonflammable objects such as metal surfaces If several inverters are placed inside the same control panel provide adequate ventilation to maintain the temperature below 40 C 104 F 50 C 122 F without a dust cover to avoid overheating or f...

Page 7: ...lines to come in contact with the inverter case Do not perform a dielectric voltage withstand test megger on the inverter this will result in inverter damage to the semiconductor components Caution The line voltage applied must comply with the inverter s specified input voltage See product nameplate section 2 1 Use wire gauge recommendations and torque specifications See Wire Gauge and Torque Spec...

Page 8: ...ate current readout Be sure to install all covers before turning on power Do not remove any of the covers while power to the inverter is on otherwise electric shock may occur Do not operate switches with wet hands otherwise electric shock may result Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result 1 4 Parameter Setting Caution Do not c...

Page 9: ...omatic restart after power recovery parameter 07 00 is enabled the inverter will start automatically after power is restored Make sure it is safe to operate the inverter and motor before performing a rotational auto tune Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result Do not check signals on circuit boards while the inverter is runnin...

Page 10: ... off metal jewelry such as watches and rings and use insulated tools Caution The Inverter can be used in an environment with a temperature range from 14 104 F 10 40 C and relative humidity of 95 non condensing The inverter must be operated in a dust gas mist and moisture free environment 1 7 Disposal of the Inverter Caution Please dispose of this unit with care as an industrial waste and according...

Page 11: ...ie Lors d un retrait ou d installation de l opérateur numérique éteignez le d abord puis de suivre les instructions de ce manuel pour éviter les erreurs de l opérateur ou de la perte de l affichage causé par des connexions défectueuses Avertissement Lors d un retrait ou d installation de l opérateur numérique éteignez le d abord puis de suivre les instructions de ce manuel pour éviter les erreurs ...

Page 12: ...rtissement Assurez vous que la capacité du disque correspond aux paramètres de notation avant d alimenter Réduire le paramètre de la fréquence porteuse si le câble du variateur au moteur est supérieure à 80 pi 25 m Un courant de haute fréquence peut être générée par la capacité parasite entre les câbles et entraîner un déclenchement de surintensité du variateur une augmentation du courant ou d une...

Page 13: ...uleur s est arrêté un choc électrique pourrait survenir Ne pas contrôler les signaux sur les circuits pendant que le lecteur est en marche Après la mise hors tension le ventilateur de refroidissement peut continuer à fonctionner pendant un certain temps Attention Ne touchez pas les composants générant de la chaleur tels que radiateurs et des résistances de freinage Vérifiez soigneusement la perfor...

Page 14: ...ssière gaz vapeur et humidité 1 7 Mise au rebut du variateur Attention jeter cet appareil avec soin comme un déchet industriel et selon les réglementations locales nécessaires Les condensateurs du circuit principal d entraînement et circuits imprimés sont considérés comme des déchets dangereux et ne doivent pas être brûlés The Plastic enclosure and parts of the drive such as the top cover board wi...

Page 15: ...nput power requirements 5 Ensure that the motor HP matches the motor rating of the inverter 1HP 0 746 kW Product Name and Motor Rating Input Power Specifications Output Power Specifications Series No UL and CE Marks PRODUCT E510 401 H3N4 MOTOR RATING 1HP 0 75kW INPUT AC 3PH 50 60Hz 380 480V 10 15 4 2A OUTPUT AC 3PH 0 650Hz 0 480V 2 3A IP66 MODEL E510 401 H3N4 P N BARCODE S N BARCODE C Model Identi...

Page 16: ...2 2 2 E510 205 H3N4 3 Phase 200 240V 10 15 50 60Hz 5 3 7 2 E510 208 H3N4 7 5 5 5 3 E510 210 H3N4 10 7 5 3 E510 215 H3N4 15 11 3 E510 220 H3N4 20 15 3 E510 401 H3FN4S 3 Phase 380 480V 10 15 50 60Hz 1 0 75 1 E510 401 H3N4 1 0 75 1 E510 402 H3FN4S 2 1 5 1 E510 402 H3N4 2 1 5 1 E510 403 H3FN4S 3 2 2 2 E510 403 H3N4 3 2 2 2 E510 405 H3FN4S 5 3 7 2 E510 405 H3N4 5 3 7 2 E510 408 H3FN4S 7 5 5 5 3 E510 40...

Page 17: ...es below 40 C Storage Temperature 20 C 60 C 4 140 F Humidity 95 non condensing Relative humidity 5 to 95 free of moisture Follow IEC60068 2 78 standard Altitude 1000m 3 281 ft Installation Site Avoid exposure to rain or moisture Avoid direct sunlight Avoid oil mist and salinity Avoid corrosive liquid and gas Avoid dust lint fibers and small metal filings Keep away from radioactive and flammable ma...

Page 18: ...3 2 3 2 Warning Labels Important Warning information located on the front cover must be read upon installation of the inverter ...

Page 19: ... 3 Removing the Front Cover and Keypad Caution Before making any wiring connections to the inverter the front cover needs to be removed IP66 NEMA 4X Step 1 Unscrew cover and place cover next to the inverter ...

Page 20: ...gs and use the waterproof cable glands provided to connect cables Step 3 Connect power motor cables through the cable glands to the correct terminals Step 4 Connect power motor cables through the cable glands to the correct terminals ...

Page 21: ...Inverter Exterior IP66 NEMA4X a Single Three phase 230V 0 5 1HP Single phase 230V 0 5 1HP Three phase 230V 2HP 460V 1 2HP E510 Frame 1 IP66 NEMA 4X With Without VR and disconnect switches depending on the model ...

Page 22: ...3 6 b Single Three phase 230V 2 3HP Single phase 230V 2 3HP Three phase 230V 5HP 460V 3 5HP E510 Frame 2 IP66 NEMA 4X With Without VR and disconnect switches depending on the model ...

Page 23: ...3 7 c Three phase 230V 7 5 20HP 460V 7 5 25HP E510 Frame 3 IP66 NEMA 4X With Without VR and disconnect switches depending on the model ...

Page 24: ...cm Ibf in Nm Frame1 20 12 0 52 3 33 10 20 0 006 1 0 26 14 0 13 2 08 8 16 0 005 0 8 Frame2 18 8 0 81 8 37 18 35 0 010 1 8 Frame3 14 6 2 08 13 30 24 47 0 014 2 4 Frame4 4 3 21 15 26 67 Terminals Electrical Rating Model Horsepower Power Specification Voltage Volt Current A Frame1 0 5 1 200V 240V 600 20 1 2 380V 480V Frame2 2 3 5 200V 240V 600 45 3 5 380V 480V Frame 3 4 7 5 10 15 20 200V 240V 600 65 7...

Page 25: ...rter damage to the semiconductor components Do NOT touch any of the components on the inverter control board to prevent damage to the inverter by static electricity Caution Refer to the recommended wire size table for the appropriate wire to use The voltage between the power supply and the input of the inverter may not exceed 2 Phase to phase voltage drop V 3 resistance of wire Ω km length of line...

Page 26: ...c contactor Do not use the magnetic contactor as the run stop switch for the inverter AC line reactor for power quality When inverters are supplied by a high capacity power source 600KVA an AC reactor can be connected to improve the power factor Install Fast Acting Fuse To protect peripheral equipment install fast acting fuses in accordance with the specifications in section 11 for peripheral devi...

Page 27: ...A R2B 2 S6 Reset 24V PNP E Ground E Ground E Ground NO Relay Output Relay Output SF SG E Output Disable NPN PNP JP1 AI1 AV1 JP2 AI2 AV2 JP3 3 4 5 1 RS485 CON 2 Pin 1 to Pin 8 1 Data 2 Data 3 Data 4 RXD0 5 TXD0 6 Data 7 5V 8 GND Twisted pair shielded wire P Shielded wire Control circuit Main circuit Notes 1 Use L1 L and L3 N for single phase input 2 Use jumper JP1 to select between Sink NPN with 24...

Page 28: ... AO Jumper function descriptions Jumper Symbol Function Signal Reference Note JP1 NPN PNP selectable NPN Input Factory default setting PNP Input JP2 JP3 External signal type selection 0 20mA 4 20mA Analog signal Set parameters 00 05 00 06 to 2 or 3 external analog input to become effective 0 10VDC 2 10VDC Analog signal ...

Page 29: ...l count value reached Initial count value reached PLC Status Indicator PLC control 250VAC 1A 30VDC 1A R1B NC Normally closed R1C COMMON R2A R2B 24VPower supply COM Digital signal common terminal JP1 Switching NPN position 15 Max output current 60mA 24V Digital signal common terminal JP1 Switching PNP position The analog input signal 10V Built in Power for an external speed potentiometer 10V Max cu...

Page 30: ...ion Group 3 Multi function analog output can be referred to in this manual Group 04 External Terminal Analog Signal Input Output Function Group Caution Maximum output current capacity for terminal 12V is 20mA Multi function analog output AO1 and AO2 are for use for an analog output meter Do not use these output for feedback control Control board s 24V and 12V are to be used for internal control on...

Page 31: ... L3 N P Braking resistor connection terminal For use in applications requiring a high inertia load to stop rapidly Refer to specifications of the braking resistor BR T1 Inverter output connect to U V W terminals of motor T2 T3 Ground terminal 230V 0 5 1HP Single Phase 230V 0 5 1HP Single Three Phase 230V 2HP 460V 1 2HP Three Phase ...

Page 32: ...ngle Phase 230V 2 3HP Single Three Phase 230V 5HP Three Phase 460V 3 5HP Three Phase Frame 3 4 230V 7 5 20HP Three Phase 460V 7 5 25HP Three Phase Notes For wire gauges and screw torques please refer to the table in section 3 6 ...

Page 33: ...ls 1 The Input power supply voltage can be connected in any phase sequence to power input terminals R L1 S L2 or T L3 on the terminal block 2 DO NOT connect the AC input power source to the output terminals U T1 V T2 and W T3 3 Connect the output terminals U T1 V T2 W T3 to motor lead wires U T1 V T2 and W T3 respectively 4 Check that the motor rotates forward with the forward run source If it doe...

Page 34: ...s or power tools 3 Always use a ground wire that complies with the local codes and standards for electrical equipment and minimize the length of ground wire 4 When using more than one inverter be careful not to loop the ground wire as shown below in Fig 3 11 1 E510 E510 E510 E510 E510 E510 a Correct b Correct E510 E510 E510 c Incorrect Loop Fig 3 11 1 Inverter Grounding ...

Page 35: ...ngth of line m current 10 3 km 3280 x feet m 3 28 x feet 3 12 Cable Length vs Carrier Frequency The allowable setting of the PWM carrier frequency is also determined by motor cable length and is specified in the following Table 3 13 1 Table 3 13 1 Cable Length vs Carrier Frequency Cable length between the inverter and Motor in m ft 30m 100 30 50 100 165 50 100 166 328 100 329 Recommended carrier f...

Page 36: ... 52 3 33 10 20 0 006 1 0 26 14 0 13 2 08 8 16 0 005 0 8 Frame2 18 8 0 81 8 37 18 35 0 010 1 8 Frame3 14 6 2 08 13 30 24 47 0 014 2 4 Frame4 4 3 21 15 26 67 3 15 Control Circuit Wiring 1 Separate the wiring for control circuit terminals from main circuit wiring for terminals R L1 S L2 T L3 U T1 V T2 W T3 2 Separate the wiring for control circuit terminals R1A R1B R1C or R2A R2B Relay outputs from w...

Page 37: ...t weight kg 1 65 1 65 2 5 2 5 Allowable momentary power loss time S 2 0 2 0 2 0 2 0 Enclosure IP66 NEMA4X Product Specifications 230V class Single Three Phase Model E510 H N4R 2P5 201 202 203 Horse power HP 0 5 1 2 3 Suitable motor capacity kW 0 4 0 75 1 5 2 2 Rated output current A 3 1 4 5 7 5 10 5 Rated capacity KVA 1 2 1 7 2 90 4 00 Input voltage range V Single Three Phase 200 240V 50 60Hz Allo...

Page 38: ...75 1 5 2 2 3 7 Rated output current A 2 3 3 8 5 2 8 8 Rated capacity KVA 1 7 2 9 4 0 6 7 Input voltage range V Three phase 380 480V 50 60Hz Allowable voltage fluctuation 10 15 Output voltage range V Three phase 0 480V Input current A 4 2 5 6 7 3 11 6 Inverter net weight kg 1 7 1 7 2 5 2 5 Allowable momentary power loss time S 2 0 2 0 2 0 2 0 Enclosure IP66 NEMA4X Product Specifications 460V class ...

Page 39: ...s IP66 with built in VR without disconnect switches N4S Protection class IP66 with built in disconnect switches and VR Model E510 H3 F PT 420 425 Horse power HP 20 25 Suitable motor capacity kW 15 18 5 Rated output current A 32 40 Rated capacity KVA 27 4 34 Input voltage range V Three phase 380 480V 10 15 50 60Hz Output voltage range V Three phase 0 480V Input current A 38 48 Allowable momentary p...

Page 40: ...ation time parameters 4 off S curve parameters Multifunction input 29 functions refer to description on group3 Multifunction output 21 functions refer to description on group3 Multifunction analog output 5 functions refer to description on group4 Main features Overload Detection 16 preset speeds Auto run Acc Dec Switch 2 Stages Main Alt run Command select Main Alt Frequency Command selection PID c...

Page 41: ...irect start after power up and error recovery parameter lock up All frames include brake transistor Communication control Standard built in RS485 communication Modbus One to one or One to many control Environment Operating temperature 10 50 C Note1 Storage temperature 20 60 C Humidity 95 RH or less no condensation Compliance with IEC 60068 2 78 Shock 20Hz or less 1G 9 8m s 20 50Hz 0 6G 5 88m s Com...

Page 42: ...le phase 230V 0 5 3HP Single Three phase 230V 0 5 3HP Three phase 230V 2 20HP 460V 1 25HP 100 70 85 90 50 60 2 4 6 8 10 12 14 16 Current Rating Carrier Frequency kHz Note De rate curve for ambient temperature of 122 F 50 C De rate curve for ambient temperature of 104 F 40 C ...

Page 43: ...3 27 3 18 Inverter Dimensions IP66 NEMA 4X Dimensions Frame 1 IP66 NEMA 4X Single phase 230V 0 5 1HP Single Three phase 230V 0 5 1HP Three Phase 230V 2HP 460V 1 2HP ...

Page 44: ...150 8 5 94 133 3 5 25 248 7 9 79 230 2 9 06 214 2 8 43 183 7 20 200 7 87 49 5 1 95 5 4 0 21 5 4 0 21 10 6 0 42 2 9 E510 2P5 H1FN4S 200 7 87 200 7 87 E510 201 HN4R 200 7 87 E510 201 H1FN4S 200 7 87 200 7 87 E510 401 H3N4 E510 401 H3FN4S 200 7 87 200 7 87 E510 402 H3N4 E510 402 H3FN4S 200 200 ...

Page 45: ...3 29 Frame 2 IP66 NEMA 4X Single phase 230V 2 3HP Single Three phase 230V 2 3HP Three Phase 230V 5HP 460V 3 5HP ...

Page 46: ...3 335 13 19 315 12 40 337 9 13 30 218 4 8 60 235 2 9 26 79 8 3 14 7 0 28 7 0 28 5 98 E510 202 H1FN4S 235 2 9 26 235 2 9 26 E510 203 HN4R 235 2 9 26 E510 203 H1FN4S 235 2 9 26 235 2 9 26 E510 205 H3N4 E510 403 H3N4 E510 403 H3FN4S 235 2 9 26 235 2 9 26 E510 405 H3N4 E510 405 H3FN4S 235 2 9 26 235 2 9 26 ...

Page 47: ...3 31 Frame 3 IP66 NEMA 4X Three Phase 230V 7 5 20HP 460V 7 5 25HP ...

Page 48: ...51 460 18 11 440 17 32 466 3 18 36 246 6 9 71 96 3 78 7 0 28 7 0 28 12 68 E510 210 H3N4 E510 215 H3N4 E510 220 H3N4 E510 408 H3N4 E510 408 H3FN4S 266 5 10 49 263 5 10 37 E510 410 H3N4 E510 410 H3FN4S 266 5 10 49 263 5 10 37 E510 415 H3N4 E510 415 H3FN4S 266 5 10 49 263 5 10 37 E510 420 H3N4 E510 425 H3N4 ...

Page 49: ... inverter is running in forward direction flashing when stopping REV On when inverter is running in reverse direction flashing when stopping FUN LED ON when parameters are displayed KEYS 8 Description RUN RUN Inverter in Local Mode STOP STOP Inverter Parameter navigation Up Increase parameter or reference value Parameter navigation down decrease parameter or reference value FWD REV FWD Forward Run...

Page 50: ...quency Reference Set Frequency Reference LED lights on LED flashes Flashing digit At power up the display will show the frequency reference setting all LEDs are flashing Press the UP or DOWN key to enter the frequency reference edit mode use the ENT key to select which digit to edit flashing Use the UP or DOWN key to modify the value During run operation the display will show the output frequency ...

Page 51: ... in operation status Display parameter code Display the setting value of parameter Display input voltage Display inverter current Display DC Bus Voltage Display temperature Display PID feedback value The displayed digit is set by 12 01 Error display refer to Chapter 5 Troubleshooting and maintenance Analog Current Voltage AI1 AI2 Range 0 1000 ...

Page 52: ...n reverse direction Illuminated Inverter is running in forward direction Flashing Forward direction active no run command Reverse LED State Description REV LED Off Inverter in forward direction Illuminated Inverter is running in reverse direction Flashing Reverse direction active no run command FUN LED State Description FUN LED Off Display doesn t show parameter Illuminated Display shows parameter...

Page 53: ... Highest bit 0 0 0 0 0 Lowest bit The setting range for each bit is 0 8 from the highest bit to the lowest bit 0 No display 4 Temperature 8 Count value 1 Output current 5 PID feedback 2 Output voltage 6 AI1 value 3 DC voltage 7 AI2 value Example 12 00 10000 DSP FUN DSP FUN After 2 sec Parameter Selection Output Current Frequency Reference Display Voltage Class at Power up DSP FUN ...

Page 54: ...rrent 1 Parameter Selection Output Voltage 2 DC Voltage 3 Heatsink Temperature 4 PID Feedback 5 Frequency Reference 4 1 5 Modifying Parameters Set Frequency Reference Frequency Short Press DSP FUN Once Short Press ENT Once Short Press RESET Twice Short Press Once Short Press READ ENTER Once Short Press Once Short Press READ ENTER Once ...

Page 55: ...ol REV command FWD command RUN command REV command Stop command FWD command FWD Indicator REV Indicator REV REV REV FWD FWD FWD FWD FWD FWD FWD REV REV REV REV Power on Output Frequency Running Stopping Stopped FWD REV Stopped ...

Page 56: ...oup 07 Start Stop Parameters Group 08 Protection Parameters Group 09 Communication Parameters Group 10 PID Parameters Group 11 Performance Control Parameters Group 12 Monitoring Parameters Group 13 Maintenance Parameters Group 14 PLC Parameters Group 15 PLC Monitoring Parameters Parameter Notes 1 Parameter can be adjusted during running mode 2 Cannot be modified in communication mode 3 Does not ch...

Page 57: ... Keypad 2 External AI1 Analog Signal Input 3 External AI2 Analog Signal Input 4 External Up Down Frequency Control 5 Communication Setting Frequency 6 PID Ouput Frequency 7 Pulse Input 6 00 07 Main and Alternative Frequency Command Modes 0 Main or Alternative Frequency 1 Main Frequency Alternative Frequency 0 00 08 Communication Frequency Command 0 00 650 00 60 00 Hz 4 00 09 Frequency Command Save...

Page 58: ...s Hz Curve Modification Torque Boost 0 10 0 0 0 1 01 11 V F start Frequency 0 00 10 00 0 00 Hz 01 12 Slip compensation gain 0 05 10 00 0 10 S 01 13 V F Mode Select 0 Mode 0 1 Mode 1 by models Group 02 IM Motor parameters No Description Range Factory Setting Unit Note 02 00 Motor No Load Current 0 Patameter 02 01 0 1 Amps AC 3 02 01 Motor Rated Current OL1 0 2 100 A 3 02 02 Motor rated Slip Compens...

Page 59: ...Speed Search 20 Energy Saving only V F 21 Reset PID integral value to Zero 22 Counter Input 23 Counter reset 24 PLC Input 25 Pulse Input Width Measure S3 6 26 Pulse Input Frequency Measure S3 6 27 Enable KEB Function 28 Fire mode function 5 03 06 Up Down frequency step 0 00 5 00 0 00 Hz 03 07 Up Down Keep Frequency Status after Stop Command 0 When Up Down is used the preset frequency is held as th...

Page 60: ...3 Frequency Reached Level 0 00 650 00 0 00 Hz 1 03 14 Frequency Reached Detection Range 0 00 30 00 2 00 Hz 1 03 15 Preset output current reached 0 1 15 0 0 1 A 03 16 Preset output Current detection delay Time 0 1 10 0 0 1 Sec 03 17 Brake Release level 0 00 20 00 0 00 Hz 03 18 Brake Engage Level 0 00 20 00 0 00 Hz 03 19 Relay Output function type 0 A Normally open 1 B Normally close 0 03 20 Interna...

Page 61: ...ve 1 Negative 0 1 04 05 AI1 Slope 0 Positive 1 Negative 0 1 04 06 AI2 Signal Verification Scan Rate 1 200 50 2ms 04 07 AI2 Gain 0 1000 100 1 04 08 AI2 Bias 0 100 0 1 04 09 AI2 Bias Selection 0 Positive 1 Negative 0 1 04 10 AI2 Slope 0 Positive 1 Negative 0 1 04 11 Analog Output AO Mode 0 Output Frequency 1 Frequency Command 2 Output Voltage 3 DC Bus Voltage 4 Motor Current 100 rated current 0 1 04...

Page 62: ...0 Hz 1 05 15 Preset Speed14 Hz 0 00 Hz 1 05 16 Preset Speed15 Hz 0 00 Hz 1 05 17 Preset Speed0 Acctime 0 1 3600 0 10 0 Sec 1 05 18 Preset Speed0 Dectime 10 0 Sec 1 05 19 Preset Speed1 Acctime 10 0 Sec 1 05 20 Preset Speed1 Dectime 10 0 Sec 1 05 21 Preset Speed2 Acctime 10 0 Sec 1 05 22 Preset Speed2 Dectime 10 0 Sec 1 05 23 Preset Speed3 Acctime 10 0 Sec 1 05 24 Preset Speed3 Dectime 10 0 Sec 1 05...

Page 63: ...the Unfinished step if restarted 2 Periodic cycle Continues to run from the unfinished step if restarted 3 Single cycle then holds the speed Of final step to run Continues to run from the unfinished step if restarted 4 Single cycle Starts a new cycle if restarted 5 Periodic cycle Starts a new cycle if restarted 6 Single cycle then hold the speed of final step to run Starts a new cycle if restarted...

Page 64: ...unning Time Setting 2 0 0 Sec 06 19 Auto_ Run Mode Running Time Setting 3 0 0 Sec 06 20 Auto_ Run Mode Running Time Setting 4 0 0 Sec 06 21 Auto_ Run Mode Running Time Setting 5 0 0 Sec 06 22 Auto_ Run Mode Running Time Setting 6 0 0 Sec 06 23 Auto_ Run Mode Running Time Setting 7 0 0 Sec 06 24 Auto_ Run Mode Running Time Setting 8 0 0 Sec 06 25 Auto_ Run Mode Running Time Setting 9 0 0 Sec 06 26 ...

Page 65: ...8 Auto_ Run Mode Running Direction 6 0 06 39 Auto_ Run Mode Running Direction 7 0 06 40 Auto_ Run Mode Running Direction 8 0 06 41 Auto_ Run Mode Running Direction 9 0 06 42 Auto_ Run Mode Running Direction10 0 06 43 Auto_ Run Mode Running Direction 11 0 06 44 Auto_ Run Mode Running Direction12 0 06 45 Auto_ Run Mode Running Direction13 0 06 46 Auto_ Run Mode Running Direction 14 0 06 47 Auto_ Run...

Page 66: ...imer 1 0 300 0 1 0 Sec 07 06 DC Injection Brake Start Frequency 0 10 10 00 1 5 Hz 07 07 DC Injection Brake Level Current Mode 0 0 150 0 50 0 07 08 DC Injection Brake Time 0 0 25 5 0 5 Sec 07 09 Stopping Method 0 Deceleration to stop 1 Coast to stop 0 07 10 Starting Methods 0 Normal Start 1 Speed Search 0 07 11 Starting method for auto restart after fault 0 Speed Search 1 Normal start 0 07 12 Power...

Page 67: ...After Overload Protection is Activated 1 Drive Will Not Trip when Overload Protection is Activated OL1 0 08 07 Over Heat Protection cooling fan control 0 Auto Depends on temp 1 Operate while in RUN Mode 2 Always Run 3 Disabled 1 08 08 AVR Function Auto Voltage Regulation 0 AVR Function is enabled 4 5 1 AVR Function is disabled 2 AVR Function is disabled for Stop 3 AVR Function is disabled for Dece...

Page 68: ...inverter will run at full speed 5 Parameter 08 18 is only displayed in the frame 3 4 models Group 09 Communication Parameters No Description Range Factory Setting Unit Note 09 00 Assigned Communication Station Number 1 32 1 2 3 09 01 RTU ASCII Code Selection 0 RTU Code 1 ASCII Code 0 2 3 09 02 Baud Rate Setting bps 0 4800 1 9600 2 19200 3 38400 2 bps 2 3 09 03 Stop Bit Selection 0 1 Stop Bit 1 2 S...

Page 69: ... 0 10 0 1 0 1 10 06 Integral Time 0 0 100 0 10 0 Sec 1 10 07 Derivative Time 0 00 10 00 0 00 Sec 1 10 08 PID Offset 0 Positive 1 Negative 0 1 10 09 PID Offset Adjust 0 109 0 1 10 10 PID Output Lag Filter Time 0 0 2 5 0 0 Sec 1 10 11 Feedback Loss Detection Mode 0 Disable 1 Enable Drive Continues to Operate After Feedback Loss 2 Enable Drive STOPS After Feedback Loss 0 10 12 Feedback Loss Detection...

Page 70: ... 04 S Curve Acc 1 0 0 4 0 0 2 Sec 11 05 S Curve Acc 2 0 0 4 0 0 2 Sec 11 06 S Curve Dec 3 0 0 4 0 0 2 Sec 11 07 S Curve Dec 4 0 0 4 0 0 2 Sec 11 08 Skip Frequency 1 0 00 650 00 0 00 Hz 1 11 09 Skip Frequency 2 0 00 650 00 0 00 Hz 1 11 10 Skip Frequency 3 0 00 650 00 0 00 Hz 1 11 11 Skip Frequency Range Bandwith 0 00 30 00 0 00 Hz 1 11 12 Energy Saving Gain V F Mode 0 100 80 11 13 Regeneration Prev...

Page 71: ...00 RPM 1 12 04 Custom Units Line Speed Display Mode 0 Drive Output Frequency is Displayed 0 1 1 Line Speed Integer xxxxx 2 Line Speed One Decimal Place xxxx x 3 Line Speed Two Decimal Places xxx xx 4 Line Speed Three Decimal Places xx xxx 12 05 Inputs and Output Logic Status Display S1 S6 RY1 and RY2 S1 S2 S3 S4 S5 S6 RY1 RY2 PLC 4 12 06 Alarm Selections for Inverter Components Life Expectancy xxx...

Page 72: ... Setting unit Note 13 00 Drive Horsepower Code 3 13 01 Software Version 3 4 13 02 Fault Log Latest 3 Faults 3 4 13 03 Accumulated Inverter Operation Time 1 0 23 hour 3 13 04 Accumulated Inverter Operation Time 2 0 65535 day 3 13 05 Accumulated Inverter Operation Time Mode 0 Power On time 1 Operation time 0 3 13 06 Parameter Lock 0 Enable all Functions 1 Preset Speeds from 05 01 to 05 15 Can t be C...

Page 73: ...e1 of C3 0 65535 0 14 19 Setting Value1 of C4 0 65535 0 14 20 Setting Value1 of C5 0 65535 0 14 21 Setting Value1 of C6 0 65535 0 14 22 Setting Value1 of C7 0 65535 0 14 23 Setting Value1 of C8 0 65535 0 14 24 Setting Value1 of AS1 0 65535 0 14 25 Setting Value2 of AS1 0 65535 0 14 26 Setting Value3 of AS1 0 65535 0 14 27 Setting Value1 of AS2 0 65535 0 14 28 Setting Value2 of AS2 0 65535 0 14 29 ...

Page 74: ...0 15 11 Current Value of T6 mode 7 0 9999 0 15 12 Current Value of T7 0 9999 0 15 13 Current Value of T7 mode 7 0 9999 0 15 14 Current Value of T8 0 9999 0 15 15 Current Value of T8 mode 7 0 9999 0 15 16 Current Value of C1 0 65535 0 15 17 Current Value of C2 0 65535 0 15 18 Current Value of C3 0 65535 0 15 19 Current Value of C4 0 65535 0 15 20 Current Value of C5 0 65535 0 15 21 Current Value of...

Page 75: ...cy AC motors please set V F pattern in group 01 before running the motor Blinking 5 00 5 00 Fig 5 1 Keypad Stopped Fig 5 2 Keypad Running Next press the RUN key see Fig 5 2 The motor should now be operating at low speed running in forward clockwise direction Next press STOP key to stop the motor If the motor rotation is incorrect power down the inverter After the power has been turned OFF wait at ...

Page 76: ...ress READ ENTER key Select parameter 05 with the UP DOWN and keys and press the READ ENTER key In the parameter list move cursor to 00 05 with the UP DOWN keys and press READ ENTER key to select 00 05 Main Frequency Command Source Selection Range 0 Up Down of Keypad 1 Potentiometer on Keypad 2 External AI1 Analog Signal Input 3 External AI2 Analog Signal Input 4 External Up Down Frequency Control ...

Page 77: ... AI1 Common 0V GND Control Terminals User Terminals R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG Analog Reference Potentiometer Speed Pot Setting 00 05 2 24V AI1 AGND R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG Control Terminals User Terminals Potentiometer 1 5K Ohm 10 VDC Common 0V GND Analog Input AI1 ...

Page 78: ...Reference 4 20mA Setting 00 05 2 24V AI1 AGND R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG 4 20mA Analog Input AI2 Common GND Control Terminals User Terminals Set jumper JP3 to position1 2 JP3 1 2 3 ...

Page 79: ...a serial communication Default Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check 2 Frequency setting 3 Operation command FWD REV and other commands for digital input 4 Write function data Frequency Reference Command Register Inver...

Page 80: ...ring hexadecimal 01 06 25 02 0B B8 24 44 To set the frequency reference to 30 00 a value of 3000 0BB8h has to be send to the inverter Frequency Reference Command 60 00 Hz Inverter Node Address 01 Command String hexadecimal 01 06 25 02 17 70 2D 12 To set the frequency reference to 60 00 a value of 6000 1770h has to be send to the inverter Note The last 2 bytes of the command strings consist of a CR...

Page 81: ...ency measurement Set the following parameters to use pulse input for speed command 00 05 7 03 02 26 03 28 1 adjust if needed Example 1 Pulse input frequency is 20Hz frequency upper limit is 50Hz 00 12 50 00 and 03 28 1 Inverter frequency is 20 00Hz Example 2 Pulse input frequency is 45Hz frequency upper limit is 50Hz 00 12 50 00 and 03 28 1 Inverter frequency is 45 00Hz Example 3 Pulse input frequ...

Page 82: ...onous speed 120 x Rated frequency Number of poles 12 04 Custom Units Line Speed Display Mode Range 0 Drive Output Frequency is Displayed 1 Line Speed is Displayed in Integer xxxxx 2 Line Speed is Displayed with One Decimal Place xxxx x 3 Line Speed is Displayed with Two Decimal Places xxx xx 4 Line Speed is Displayed with Three Decimal Places xx xxx Set parameter 12 04 to a value greater than 0 to...

Page 83: ... ENTER key Select parameter 01 with the UP DOWN and keys and press the DATA ENTER key In the parameter list move cursor to 00 01 with the UP DOWN keys and press DATA ENTER key to select 00 02 Run Command Selection Range 0 Keypad control 1 External terminal control 2 Communication control 3 PLC 7 1 Run Stop from the Keypad 00 02 0 Default Setting Use the RUN key to run the drive in forward directio...

Page 84: ...ire operation multi function input terminal S1 is set to run operation forward command 00 02 Run Command Selection 1 Permanent Switch Contact 24V AI1 AGND R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG Start Stop Switch Maintained Forward Command FWD Digital Input Common Control Terminals User Terminals Set jumper JP1 to position1 2 JP1 1 2 3 NPN PNP ...

Page 85: ...ation and S3 for forward reverse command 00 02 Run Command Selection 1 24V AI1 AGND R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG START PUSH BUTTON Momentary STOP PUSH BUTTON Momentary Control Terminals User Terminals Reverse direction when closed Set jumper JP1 to position1 2 JP1 1 2 3 NPN PNP Digital Input Common Note Stop mode selection can be set with parameter 07 09 default is de...

Page 86: ...t Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check 2 Frequency setting 3 Operation command FWD REV and other commands for digital input 4 Write function data Command Register Inverter Command Register 2501 Hexadecimal Bit 0 Run F...

Page 87: ... Command Inverter Address 01 Command String hexadecimal 01 06 25 01 00 03 93 07 Stop Command Inverter Address 01 Command String hexadecimal 01 06 25 01 00 00 D3 06 Note The last 2 bytes of the command strings consist of a CRC16 checksum please refer to section 4 5 of the instruction manual for additional information ...

Page 88: ...o 37 0 kW 1HP 0 746 kW To set parameter 02 05 After power up press the DSP FUN key Select 02 Motor Parameter Press READ ENTER key Select parameter 01 with the UP DOWN and keys and press the READ ENTER key Default values vary based on the inverter model 02 01 Motor Rated Current The motor rated current is set at the factory based on the inverter model Enter the motor rated current from the motor na...

Page 89: ...00 15 After power up press the DSP FUN key Select 00 Basic Fun Press READ ENTER key Select parameter 14 or 15 with the UP DOWN and keys and press the READ ENTER key Acceleration and deceleration times are represented by the three most significant high order digits Set acceleration and deceleration times with respect to maximum frequency The relationship between the set frequency value and accelera...

Page 90: ...UN key Select 01 V F Pattern Press READ ENTER key Select parameter 10 with the UP DOWN and keys and press the READ ENTER key Increase value when The wiring between the inverter and the motor very too long The motor size is smaller than the inverter size Note Gradually increase the torque compensation value and make sure the output current does not exceed inverter rated current Reduce value when Ex...

Page 91: ...00 17 and display the E S condition on the keypad Note To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated Example Emergency Stop Switch set for input terminal S5 03 04 14 24V AI1 AGND R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG Emergency Stop Switch Emergency Stop Common Control Terminals User Terminals 00 17 Deceleration Ti...

Page 92: ...the jog reverse command is used in combination with multi function digital input function 7 Jog Reverse Example Jog Forward input terminal S5 03 04 06 and Jog Reverse input terminal S6 03 05 7 24V AI1 AGND R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG Jog Reverse Switch Common Control Terminals User Terminals Jog Forward Switch ...

Page 93: ...mple Analog Output Wiring 24V AI1 AGND R1A R1B 10V AO R2B R2B COM S1 S3 S5 SF AI2 R1C S2 S4 S6 SG Analog Common Control Terminals User Terminals Analog Output Example Set 04 11 as required according to the table below 0 10V Xmax A Xmax 04 11 Xmax 2 5V 04 12 AO Gain Range 0 1000 04 13 AO Bias Range 0 100 04 14 AO Bias Selection Range 0 positive 1 Negative 04 15 AO Slope Range 0 positive 1 Negative ...

Page 94: ...control tries to minimize this error to maintain a constant process variable by regulating the output frequency motor speed 1 2 3 4 Postive Negative 10 03 P 10 05 I 10 06 10 03 10 00 Target value 10 01 Feedback value 10 21 10 22 12 00 display PID feedback 10 03 0 Or stop I limiter 10 14 1 3 2 4 D 10 07 Offset 10 08 10 09 Delay device 10 10 PID communication read Sleep Wake function PID frequency o...

Page 95: ...system Slowing the system down too much may be unsatisfactory for the process The end result is that these two parameters in conjunction with the acceleration 00 14 and deceleration 00 15 times are adjusted to achieve optimum performance for a particular application For typical fan and pump applications a Proportional Gain 10 05 of 2 0 and an Integral Time 10 06 of 5 0 sec is recommended 10 03 PID...

Page 96: ...ys Press ENTER key Set parameter 10 03 using the arrow keys and ENTER key to save setting Important To use the PID function parameter 00 05 Main Frequency Source Selection has to be set to 6 for PID reference 9 2 Connect Transducer Feedback Signal 10 01 The PID function in the inverter Depending on the type of feedback transducer used the inverter can be setup for either 0 10V or a 4 20mA feedback...

Page 97: ...led to represent actual engineering units Use parameter 10 21 to set the feedback signal gain for the feedback signal range maximum and parameter 10 22 to the feedback signal minimum Example Feedback signal is a pressure transducer 0 10V 0 20mA with a range of 0 200 PSI 0V 0mA 0 PSI 10V 20mA 200 PSI Set parameter 10 21 to 200 maximum of transducer range 100 Set parameter 10 22 to 0 minimum of tran...

Page 98: ...evel 10 17 for the time specified in the PID sleep delay time parameter 10 18 The inverter wakes up from a sleep condition when the PID output Reference frequency rises above the PID wake up frequency 10 19 for the time specified in the PID wake up delay time 10 20 PID Target Value Feedback Value PID OFF PID ON f Soft Start Output Frequency Fout PID Sleep Wake up function Fref Freq Reference t 10 ...

Page 99: ...goes blank and power up the inverter again When a fault occurs the fault message is stored in the fault history see group 12 parameters Table 5 2 1 Fault information and possible solutions LED display Description Cause Possible solutions OV Over voltage DC bus voltage exceeds the OV detection level 410Vdc 230V class 820Vdc 460V class For 440V class if input voltage 01 14 is set lower than 460V the...

Page 100: ...fault occurs three times within five minutes it is required to wait 10 minutes before resetting the fault Ambient temperature too high cooling fan failed Carrier frequency set too high Load too heavy Install fan or AC to cool surroundings Replace cooling fan Reduce carrier frequency Reduce load Measure output current OH Heatsink overheat The temperature of the heat sink is too high Note when OH fa...

Page 101: ...circuit or ground fault Extend acceleration deceleration time Check the motor wiring Disconnect motor and try running inverter OC S over current at start The inverter output current exceeds the overcurrent level 200 of the inverter rated current Acceleration Deceleration time is too short Contactor at the inverter output side A special motor or applicable capacity is greater than the inverter rate...

Page 102: ...y Load too heavy Check V f curve Check motor rated current Check and reduce motor load check and operation duty cycle OL3 Over Torque Over torque Motor load to big Parameter 8 15 8 16 not set correctly Increase inverter size Adjust parameter 08 15 08 16 LV low voltage during operation Voltage too low during operation Power voltage too low Input power voltage fluctuates too much 1 Improve power qua...

Page 103: ...ror 00 13 is within the range of 11 08 11 11 or 11 09 11 11 or 11 10 11 11 00 12 00 13 Set 00 05 and 00 06 to the same value When 01 00 7 modify parameter 01 01 01 09 Modify 11 08 11 10 or 11 11 Set 00 12 00 13 Err4 CPU performed an illegal interrupt External noise Consult factory Err5 Modification of parameter is not available in communication Control command sent during communication Attempt to ...

Page 104: ...then STP2 flashes after stop Release and re activate the run contact to restart the inverter E S External Rapid stop When external rapid stop input is activated the inverter will decelerate to stop and the display will flash with E S message b b External base block When external base block input is activated the inverter stops immediately and then the display will flash with b b message PdEr PID f...

Page 105: ...sive load Reduce the load Motor load fluctuates 1 Minimize the variation of the load 2 Consider increasing inverter size and the motor Input voltage unstable 1 Consider adding an AC reactor at the input power side when using single phase power 2 Check wiring when using three phase power Motor does not run Check input power connected and input terminals Check if charging indicator is lit 1 Turn inp...

Page 106: ...ate the drive to a better area Are there flammable materials close to the inverter Visual check Keep area clear Installation Grounding Any unusual vibration from surrounding machine Visual hearing check Keep area clear Secure screws Is the grounding resistance correct Measure the resistance with a multi meter 200Vclass below 100Ω Improve the grounding if needed Terminals Wiring Connection terminal...

Page 107: ... faulty three phase output Consult factory Peripheral device Rheostat Whether rheostat wiring or connector are damaged Visual check No abnormalities Replacement rheostat Electromagnetic Contactor Check contacts and connections for any abnormality Replacement Contactor Unusual vibration and noise hearing check Reactor Is there any abnormalities Visual check Replacement Reactor Cooling System Coolin...

Page 108: ...acement of a failed or damaged inverter consult factory Ensure that the installation area is free from dust and any other debris Check and ensure that the ground connections are secure and correct Terminal screws cannot be loose tighten terminal for power input and output of the inverter with power turned off Do not perform any insulation test on the control circuit 2 Insulation test method Single...

Page 109: ...ion with the forward reverse key Refer to section 4 1 for details on the keypad 00 02 1 External Terminal Control External terminals are used to start and stop the inverter and select motor direction There are three different types 2 wire and 3 wire operation and 2 wire self holding latching mode 2 wire operation For 2 wire operation set 03 00 S1 terminal selection to 0 and 03 01 S2 terminal selec...

Page 110: ...ction COM Operation normally open Momentary switch Stop Normally Close Momentary switch Stop Command Off Stop Run Command On Run Figure 11 2 Wiring example of 3 wire Time Time Time Time Run Command Stop Command Forward Reverse Command Motor Speed Off Off Stop Off forward On Reversal Stop Forward Reverse Stop Forward On 50ms Figure 11 3 3 wire operation 00 03 2 Communication control The inverter is...

Page 111: ...the frequency can be adjusted using parameter 05 01 00 05 00 06 1 Potentiometer on Keypad Use the keypad potentiometer to set frequency reference 00 05 00 06 2 3 External Analog Input AI1 External Analog Input AI2 Set any of the multi function terminals 03 00 03 05 to 13 to switch between main and alternate frequency Use analog reference from analog input AI1 or AI2 to set the frequency reference ...

Page 112: ...n both the UP and DOWN command have to be set to any of the input terminals 00 05 00 06 5 Communication Control The frequency reference command is set via the RS 485 communication port using the MODBUS RTU Refer to parameter group 9 for additional information 00 05 00 06 6 PID Output Enables PID control reference frequency is controlled by the PID function refer to chapter 10 or parameter group 10...

Page 113: ...uency is set by parameter 01 02 If parameter 01 00 18 Maximum output frequency 50 00 or 60 00 depending on initialization mode Actual acceleration and deceleration time is calculated as follows 00 15 x set frequency the minimum starting frequency Actual acceleration time 00 14 x set frequency the minimum starting frequency Maximum output frequency Actual deceleration time Maximum output frequency ...

Page 114: ... are the same when 01 00 is set to 18 and 01 00 is set to 0 50Hz or 9 60Hz depending on the initialization mode Parameters 01 02 01 13 are automatically set when any of the predefined V F curves are selected This parameter will be affected to reset by the initialization parameter 13 08 Consider the following items as the conditions for selecting a V F pattern 1 The voltage and frequency characteri...

Page 115: ... High start torque 1 100 B C 1 32 5 50 V Hz 650 10 100 B C 1 5 3 0 60 V 650 2 11 3 12 Decreasing torque 4 100 B C 1 3 25 50 V Hz 650 13 100 B C 1 5 30 60 V Hz 650 5 14 Decreasing torque 6 100 B C 0 5 25 50 V Hz 650 15 100 B C 0 6 30 60 V Hz 650 7 16 8 17 V 100 is the maximum output voltage B C point preset settings will be as table below ...

Page 116: ...equency Voltage Ratio 1 Range 0 0 100 0 01 08 Minimum Frequency Range 0 10 650 00 Hz 01 09 Minimum Frequency Voltage Ratio Range 0 0 100 0 Notes Max output frequency is set automatically when parameter 01 00 18 Maximum output frequency is limited by 01 12 frequency upper limit when 01 00 18 Maximum output frequency is set by parameter 01 02 when 01 00 18 01 00 B Xb C Xc 0 9 7 5 4 5 1 10 10 0 7 0 2...

Page 117: ... 07 9 Down Command Parameters 00 05 00 06 4 03 06 03 07 10 2 nd Acc Dec Times 11 Disable Acc Dec 12 Main Alternative Run Source Select Parameters 00 02 00 03 13 Main Alternative Frequency Command Select Parameters 00 05 00 06 14 Rapid Stop controlled deceleration stop 15 Base Block Coast to stop 16 Disable PID Function Parameter Group 10 17 Reset 18 Enable Auto Run Mode Parameter Group 6 19 Speed ...

Page 118: ...forward and reverse commands are active the inverter treats this as a STOP command 3 Wire control method Example Two separate push buttons for RUN STOP and two position selector switch for FWD REV Set 00 04 2 3 wire control mode to set terminals S1 S2 and S3 for 3 Wire control When 3 Wire control mode is selected the setting for parameters 03 00 03 01 and 03 02 are not active E510 S1 RUN S2 STOP S...

Page 119: ... state of any of the four inputs S1 S6 Preset Frequency Acceleration time Deceleration time Speed Select 4 Sx 5 Speed Select 3 Sx 4 Speed Select 2 Sx 3 Speed Select 1 Sx 2 speed 0 OFF OFF OFF OFF 05 01 05 17 05 18 speed 1 OFF OFF OFF ON 05 02 05 19 05 20 speed 2 OFF OFF ON OFF 05 03 05 21 05 22 speed 3 OFF OFF ON ON 05 04 05 23 05 24 speed 4 OFF ON OFF OFF 05 05 05 25 05 26 speed 5 OFF ON OFF ON 0...

Page 120: ...uously the frequency command increases accordingly until the upper frequency limit is reached 03 0X 09 Down frequency command set parameter 00 05 Frequency command to 4 to activate When ON frequency reference decreased by value set in parameter 03 06 If the input is kept on continuously the frequency command decreases accordingly and in relation to settings for parameter 03 06 and 3 07 until zero ...

Page 121: ...tivated suspends the acceleration deceleration operation and maintains the output frequency at current level Accel Decel Enable Disable timing diagram using terminal S1 and parameter 03 00 11 RUN Command S1 RUN STOP ON OFF ON OFF T Hz 03 00 03 05 12 Main Alternative Run Source Select When active the run command source is set by parameter 00 03 Alternative Run source When Input is off run command s...

Page 122: ...forms a speed search by detecting the current speed of the motor and accelerating from there to the target speed 03 00 03 05 20 Energy saving operation When active the inverter output voltage is gradually decreased to match the required torque demand and as a result saves energy Only for variable torque applications such as fans and pumps that require less torque when operation speed is reached Wh...

Page 123: ...t inverter frequency is varied Example 1 Pulse input frequency is 200Hz 03 27 0 20 duty cycle is 50 frequency upper limit 50Hz 00 12 50 00 and 03 28 1 Inverter frequency is 50 x 50 00 x 1 25 00 Hz Example 2 Pulse input frequency is 100Hz 03 27 0 10 duty cycle is 30 frequency upper limit 50Hz 00 12 50 00 and 03 28 2 Inverter frequency is 30 x 50 00 x 2 30 00 Hz Example 3 Pulse input frequency is 10...

Page 124: ... Pulse input frequency is 45Hz frequency upper limit is 50Hz 00 12 50 00 and 03 28 1 Inverter frequency is 45 00Hz Example 3 Pulse input frequency is 55Hz frequency upper limit is 50Hz 00 12 50 00 and 03 28 1 Inverter frequency is 50 00Hz Example 4 Pulse input frequency is 2000Hz frequency upper limit is 650Hz 00 12 650 00 and 03 28 0 2 Inverter frequency is 2000 x 0 2 400 00Hz Notes In this mode ...

Page 125: ...s caused by using Fire Mode Notes To enable Fire Mode function set parameter 08 17 1 The fire Mode function is activated by using one of the multifunction inputs S1 to S6 to a value of 28 Parameter 03 00 03 05 Fire mode can also be enabled by setting the functions of S1 to S6 via communication When Fire Mode is active The keypad shows FIrE and Fire Mode activation is recorded in the inverter fault...

Page 126: ...2 Over Torque Threshold Level OL3 13 Preset Current level Reached refer to 03 15 03 16 14 Preset Brake Frequency Reached refer to 03 17 03 18 15 PID Feedback Signal Loss 16 Single pre set count 3 22 17 Dual pre set count 3 22 23 18 PLC status indicator 00 02 19 PLC control 20 Zero Speed 03 13 Frequency Reached Level Range 0 00 650 00 Hz 03 14 Frequency Reached Detection Range Range 0 00 30 00 Hz O...

Page 127: ...equency detection level 03 13 FWD REV Setting Freq 2 Setting Freq 1 Setting Freq 1 Setting Freq 2 2 Preset Freq Reached Detection Range 03 14 Relay Output ON ON ON RUN RUN RUN RUN Command FWD Hz Time 0 When Freq Detection Range Lower Limit Setting Freq Freq Detection Range Upper Limit and Detection Range Lower Limit Output Freq Freq Detection Range Upper Limit Relay output is ON Allowable toleranc...

Page 128: ...hen the output frequency is below the frequency detection level 03 13 and turns off when the output frequency falls below frequency detection level 03 13 When Output Freq Preset Freq Reached Setting 03 13 Relay output will be ON FWD REV Setting Freq Setting Freq Output Freq Output Freq RUN RUN ON ON Run Command Relay Output 03 13 03 13 ON Hz Time 0 03 13 Frequency Reached Level Range 0 00 650 00 H...

Page 129: ...e AI1 AI2 0 0 10V 0 20mA 0 10V 0 20mA 1 0 10V 0 20mA 2 10V 4 20mA 2 2 10V 4 20mA 0 10V 0 20mA 3 2 10V 4 20mA 2 10V 4 20mA Use JP2 JP3 to select analog signal type voltage or current input Parameter 04 00 must be set according to JP2 JP3 setting Analog input scaling Current Input Mode I mA AI 0 20mA F Hz 00 12 20 mA I 4 mA AI 4 20mA F Hz 00 12 I 4 20 4 mA Voltage Input Mode V 2 v AI 2 10V F Hz 00 1...

Page 130: ...verification All analog inputs AI1 AI2 have a 1 st order programmable input filter that can be adjusted when noise is present on each of the incoming analog signal to prevent erratic drive control Inverter reads the average values of A D signal once per 04 01 04 06 x 2ms Note Increasing the filter time causes the drive operation to become more stable but less responsive to change to the analog inp...

Page 131: ...z 30Hz 0Hz 2V 5V 10V Hz V 04 03 Bias 100 50 0 E Upper Frequency 60Hz 30Hz 0Hz 5V 10V Hz V 04 03 Bias 100 50 0 F Upper Frequency 3 Offset bias set to 0 04 03 and effect of modifying Analog Gain 04 02 Bias type 04 04 and slope type 04 05 are shown in shown Fig 5 6 Figure5 Figure6 04 02 04 03 04 04 04 05 04 02 04 03 04 04 04 05 A 50 0 0 1 0 C 50 0 0 1 1 B 200 0 0 1 0 D 200 0 0 1 1 60Hz 30Hz 0Hz 0V 5V...

Page 132: ...00 50 0 1 60Hz 30Hz 0Hz 0V 5V 10V Hz V 04 03 bias 100 50 0 Upper Frequency b a 37 5Hz 60Hz 30Hz 0Hz 0V 5V 10V Hz V 04 03 bias 100 50 0 Upper Frequency c d 37 5Hz Figure9 Figure10 04 02 04 03 04 04 04 05 04 02 04 03 04 04 04 05 e 50 20 1 0 g 50 50 1 1 f 200 20 1 0 h 200 0 0 1 60Hz 18 26Hz 0Hz 1V 4V 10V Hz V 04 03 bias 100 50 0 Upper Frequency e f 60Hz 1 81Hz 0Hz 2V 10V Hz V 04 03 bias 100 50 0 Uppe...

Page 133: ...parameters 04 12 to 04 15 if needed The analog output scaling is the same as examples shown previously for Analog Voltage Input AI1 parameters 4 02 to 4 05 Note The max output voltage is 10Vdc based on the inverter hardware Use external devices that require a maximum of 10Vdc signal 07 00 Momentary power loss and restart Range 0 Momentary Power Loss and Restart Disable 1 Momentary Power Loss and R...

Page 134: ...uto Restart Delay Time Range 0 0 800 0 s 07 02 Number of Auto Restart Attempts Range 0 10 Automatic restart operation 07 02 0 the inverter will not perform an automatic restart 07 02 0 07 01 0 Fault is detected The inverter turns off the output displays the fault on the keypad and waits 0 5 sec before accepting another run automatic restart command 07 02 0 07 01 0 Active fault is reset and a speed...

Page 135: ... Disable over voltage Prevention in Run Mode 08 01 Trip Prevention Level During Acceleration Range 50 200 Trip prevention adjustment level during acceleration to prevent over current OC A trips If trip prevention during acceleration is enabled and an over current condition occurs due to a heavy load the acceleration is put on hold until the output current drops below the setting of parameter 08 01...

Page 136: ...r rated current when the output current is greater than motor FLA 12 00 Display Mode Range 0 0 0 0 0 MSD LSD 00000 88888 Each digit can be set from 0 to 8 as listed below 0 Disable display frequency parameters 1 output Current 2 output Voltage 3 DC voltage 4 Temperature 5 PID feedback 6 AI1 7 AI2 8 Count Status Note The highest bit is used for power up monitor The 4 least significant bits can be u...

Page 137: ...xx xxx 12 04 0 line speed is displayed while the inverter is running or stopped 12 05 Inputs and output Logic status display S1 to S6 RY1 2 Range Read only Panel read only Terminals S1 S6 are represented using two segments of each digit Segment turns on when input is active The bottom segments of each of the first three digits are used to represent the digital outputs R1 R2 DO1 Segments turn on wh...

Page 138: ... reset key when parameter 13 02 is displayed will clear all three fault registers and the display for each register will change to 1 2 3 Fault log content 1 OC C means that most recent fault is OC C etc 13 08 Reset Drive to Factory Settings Range 1150 Reset to factory setting 50Hz system 1160 Reset to factory setting 60 Hz system 1112 RESET PLC Use parameter 13 08 to initialize the inverter to fac...

Page 139: ... in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off After shutting off the power wait for at least the amount of time specified on the inverter before touching any components Do not allow unqualified personnel to perform work on the inverter Failure to comply could result in death...

Page 140: ...d circuit boards Failure to comply may result in ESD damage to the inverter circuitry Never connect or disconnect the motor from the inverter while the inverter is outputting voltage Improper equipment sequencing could result in damage to the inverter Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded...

Page 141: ...t to receive UL certification all components inside that product must also receive UL certification UL Standards Compliance This inverter is tested in accordance with UL standard UL508C and complies with UL requirements To ensure continued compliance when using this inverter in combination with other equipment meet the following conditions Installation Area Do not install the inverter to an area g...

Page 142: ... Model Wire Gauge Terminal Crimp Terminal Tool Insulation Cap mm2 AWG E510 R L1 S L2 T L3 U T1 V T2 W T3 Screws Model No Machine No Model No 201 2 1 14 M3 5 R2 3 5 Nichifu NH 1 9 TIC 2 202 3 3 12 M4 R3 5 4 Nichifu NH 1 9 TIC 3 5 202 H3 2 1 14 M3 5 R2 3 5 Nichifu NH 1 9 TIC 2 205 5 3 10 M4 R5 5 4 Nichifu NH 1 9 TIC 5 5 210 8 4 8 M5 R8 5 Nichifu NH 1 9 TIC 8 220 21 2 4 M5 R22 5 Nichifu NOP 150H TIC ...

Page 143: ... 500V 150A Drive Model E510 Fuse Type Manufacturer Bussmann FERRAZ SHAWMUT Model Fuse Ampere Rating A 460 V Class Three Phase Drives 401 XXXX Bussmann 10CT 690V 10A 402 XXXX Bussmann 16CT 690V 16A 403 XXXX Bussmann 16CT 690V 16A 405 XXXX Bussmann 25ET 690V 25A 408 XXXX Bussmann 40FE 690V 40A 410 XXXX Bussmann 50FE 690V 50A 415 XXXX Bussmann 63FE 690V 63A 420 XXXX Bussmann 80FE 690V 80A 425 XXXX FE...

Page 144: ...peres for HP HP in 240 480 V class drives motor overload protection Horse Power HP Current A Voltage V 1 50 5 000 240 480 51 200 10 000 240 480 201 400 18 000 240 480 401 600 30 000 240 480 Inverter Motor Overload Protection Set parameter 02 01 motor rated current to the appropriate value to enable motor overload protection The internal motor overload protection is UL listed and in accordance with...

Page 145: ...oad protection function should be set to hot start protection characteristic curve when the power supply is turned on and off frequently because the thermal values are reset each time when the power is turned off 08 06 Motor Overload Operation Selection 08 06 Start up mode of overload protection operation OL1 Range 0 Coast to Stop After Overload Protection is Activated 1 Drive Will Not Trip when O...

Page 146: ...08 12 0 For constant torque applications with a load less than 103 of the motor rated current If the load is greater than 150 of the motor rated current the motor will run for 1 minute before faulting on motor overload 08 12 1 For variable torque applications Fan Pumps with a load less than 113 of the motor rated current If the load is greater than 123 of the motor rated current the motor will run...

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