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    codice  09MAXX001 

versione  EN 

revisione 01 

Use and Maintenance Manual 
MaxX 

1

 

GENERAL NOTES 

Congratulations  on  choosing  a  TECNOMAGNETE  product.

 

This publication will help you find out more about your new 
product  and  we  recommend  that  you  carefully  read  these 
pages and always  follow the  instructions.

 

The  descriptions 

and  illustrations  contained  in  this  publication  are  not 
difficult, given the basic features of the product described.

 

TECNOMAGNETE reserves the right to make changes at any 
time  to  components  and  accessories  in  order  to  improve 
the  product  or  due  to  manufacturing  or  commercial 
requirements.

 

Updates  of  this  manual  will  be  provided  as 

required 

as 

Annexes 

or 

on 

the 

website 

ww.tecnomagnete.com 

.

 

TECNOMAGNETE retains  ownership 

of  this  manual  and  its  reproduction,  even  partial,  is 
prohibited,  as  is  disclosure  to  third  parties,  without  its 
written permission.

 

In the event of changes and/or updates 

to  the  product,  which  will  be  agreed  exclusively  with 
TECNOMAGNETE,  additional  content  concerning  the  use 
and  any  residual  risks  arising  from  the  changes  shall  be 
provided to supplement the manual.

 

1.1

 

Presentation 

 

TECNOMAGNETE was founded in 1974 and has attained a 
position  of  leadership  position  in  world  markets  as  a 
manufacturer of powerful, flexible permanent-electro 
magnetic systems that operate in total safety, due to its 
innovative technology and numerous patents filed over the 
years. Permanent-electro magnetic systems produced by 
TECNOMAGNETE are able to generate sufficient magnetic 
force both for clamping and lifting workpieces, only 
consuming electricity when turned on and off. 
The main fields of operation include: 

 

MACHINE TOOLS CLAMPING SECTOR 



Grinding series 



Milling series 



Turning series 



Rail machining series  

 
MOULDING SECTOR 



Systems for clamping press molds  

 
LIGHT LIFTING SECTOR 



Manually-controlled lifters 



Battery-powered lifters  

 
HEAVY LIFTING SECTOR 



Magnetic lifters 



Fixed beam magnetic module beam 

 

Telescopic beam magnetic module beam  

1.2

 

Importance of the manual 

A  copy  of  this  manual  must  be  distributed  and  kept 
available  to  operators  assigned  to  the  installation, 
operation  and  maintenance  of  MaxX,  enabling  them  to 
operate  in  accableance  with  the  instructions  given  in  this 
document.  A  careful  reading  of  the  manual  will  enable 
MaxX  to  be  used  in  the  correct  way  and  safeguard  the 
security and safety and operators and others. This manual 
is  an  integral  part  of  the  MaxX,  and  all  reproduction  and 
dissemination rights of the manual and its attachments are 
reserved.  Pass  this  manual  on  to  any  other  user  or 
subsequent owner. 
 

1.3

 

Retention of the manual  

 
Making changes to and removing parts of this manual are 
prohibited. When using the manual, take care not to 
damage it. Keep the CD-R or USB key away from impact, 
heat and magnetic sources and make it easily accessible to 
operators for further reference. 

1.4

 

Conventions 

For ease of consultation, the manual is divided into the 
following hierarchical order so that each phase is described 
in detail: 
1. Chapter 1 of the manual 
1.1. section 1 of Chapter 1 of the manual 
1.1.1. sub-section 1 of section 1 of Chapter 1 of the 
manual 
Some sections and/or chapters are presented with 
numbered sequences in order to illustrate the operation 
step by step. 
Symbols are given in sections requiring greater attention. 
Units of measurement, including the decimal point, are 
displayed with the international system (SI). 

 
 
 
 
 
 
 

Summary of Contents for MaxX 1000

Page 1: ...gh ht t D Du ut ty y L Li if ft ti in ng g D Di iv vi is si io on n h ha an nd d c co on nt tr ro ol ll le ed d l li if ft te er rs s M Ma ax xX X TRANSLATION OF THE ORIGINAL INSTRUCTIONS according to LEGISLATION 2006 42 EC concerning machinery Lainate MI Italy Edition May 2019 code 09MAXX001 version EN revisione 01 ...

Page 2: ...RT 8 2 4 INACTIVITY 8 3 DESCRITPION OF THE SYSTEM 8 3 1 ADVANTAGES 8 3 2 BASIC PRINCIPLES OF MAGNETIC CLAMPING WITH MAXX 9 3 2 1 AIR GAP AND ROUGHNESS 10 3 2 2 CONTACT SURFACE 10 3 2 3 TYPE OF MATERIAL 10 3 2 4 MATERIAL THICKNESS 10 3 3 MAGNETIC FORCE 11 4 MODELS AVAILABLE 11 4 1 MAXX ERRORE IL SEGNALIBRO NON È DEFINITO 5 TECHNICAL CHARACTERISTICS 12 5 1 MAXX TECHNICAL CHARACTERISTICS 12 5 2 MAXX ...

Page 3: ...10 3 DAILY CHECK 20 10 4 FREQUENT CHECK 20 10 5 PERIODICAL CHECK 20 10 6 MAINTENACE WARNINGS 20 10 7 DAILY MAINTENACE 20 10 8 FREQUENT MAINTENANCE 20 10 9 PERIODICAL MAINTENANCE 20 10 10 SUMMARY TABLE MAINTENANCE CHECKS 21 11 PROBLEMS AND RELATED SOLUTION 22 11 1 PROBLEMS 22 12 1 DECOMMISSIONING 22 12 2 DISPOSAL 22 13 SPARE PARTS 22 13 1 SPARE PARTS 22 14 WARRANTY AND SERVICE 23 14 1 WARRANTY COND...

Page 4: ... on and off The main fields of operation include MACHINE TOOLS CLAMPING SECTOR Grinding series Milling series Turning series Rail machining series MOULDING SECTOR Systems for clamping press molds LIGHT LIFTING SECTOR Manually controlled lifters Battery powered lifters HEAVY LIFTING SECTOR Magnetic lifters Fixed beam magnetic module beam Telescopic beam magnetic module beam 1 2 Importance of the ma...

Page 5: ...om all designated persons before they are allowed to work to work with MaxX the personnel have received the instruction 2 1 the personnel have received the instruction manual and have read and understood it 2 2 the personnel shall work in the manner described 1 7 Trained personnel The qualifications are given below of the personnel allowed to use the MaxX OPERATOR a person or persons who following...

Page 6: ...ary and extraordinary maintenance must be performed with stationary system and with structure not hooked to the crane etc To avoid the danger of accidental connections during maintenance operations attach a warning sign on the control panel with the words MAINTENANCE IS UNDERWAY All operations of transport installation use ordinary and extraordinary maintenance on the MaxX must only be carried out...

Page 7: ...hat no damage occurred during transport and that the consignment complies with the order specifications Otherwise report any irregularities to TECNOMAGNETE S p A and the Carrier responsible for any damage during transport Notification of damage or defects must be given within ten days from receipt of the supply After that period TECNOMAGNETE S p A will consider the provision free of defects 2 2 Ha...

Page 8: ...and bags of hygroscopic salts inside the packages All moving parts must be properly anchored and removed from their housing where possible 2 4 Inactivity In the event of long term storage or inactivity the MaxX must be thoroughly cleaned of any residues and its uncovered metallic parts must be protected with oil or grease in order to avoid oxidation It is recommended to cover the MaxX with a tarpa...

Page 9: ... Ferromagnetic crown Load to anchor The operating cycles of the MaxX are therefore Fig 3 2A in MAG phase the invertible nucleus is in parallel to the static one This generates a magnetic field which through the poles is completed through the piece to be anchored Fig 3 2B in the DEMAG phase the two cores and are placed in series rotation of 180 of the invertible core constituting a magnetic field w...

Page 10: ...ctivated DEMAG The magnetic residue can be removed from the load by using a demagnetizer 3 2 3 Type of material Check the type of material to which the load is made to be anchored magnetically The technical characteristic required by the material is its magnetic conductivity magnetic permeability The technical characteristic required by the material is its magnetic conductivity magnetic permeabili...

Page 11: ...tween load and MaxX Fig 3 3A Fig 3 3B The following graphs curves are exhaustive of further information concerning the magnetic force and the load in function of the air gap C Load F Force T Airgap Fig 3 3C Fig 3 3D Fig 3 3E The ones presented are indicative values obtained with loads in common steel S275JR at a temperature of 20 c 4 MODELS AVAILABLE 4 1 MaxX The MaxX lifting system is a product o...

Page 12: ...SSIMO kg SPESSORE MINIMO mm LUNGHEZZA MASSIMA mm DIAMETRO MASSIMO mm MaxX TG150 150 8 1500 MaxX TG300 300 10 2000 MaxX TG150 60 8 1500 240 MaxX TG300 120 10 2000 290 Nickel treatment on all steel parts prevents oxidation rust formation improves the life of the components and allows a greater surface hardness of the poles to allow an excellent contact condition between the MaxX and the Load Each Ma...

Page 13: ...121 76 79 79 66 30 44 145 132 137 10 MaxX 250 6 189 143 79 79 63 35 43 142 130 137 10 MaxX 500 15 250 199 106 101 88 52 60 189 165 170 14 MaxX 1000 36 342 284 133 131 88 52 60 219 225 240 14 MaxX 1500 66 383 316 166 171 122 64 87 293 330 377 19 MaxX 2000 80 457 390 166 171 122 64 87 293 330 377 19 MaxX 300E 6 189 143 79 79 63 35 43 142 130 137 10 MaxX 600E 15 250 199 106 101 88 52 60 189 165 170 1...

Page 14: ...ring to design TECNOMAGNETE Ⓑ Structure body Ⓒ Side covers Ⓓ Label Ⓔ Lever and handle Ⓕ Pin lever for lever lock Ⓖ Grain for lever fixing Ⓗ Fixing screws Ⓘ 7 INSTALLATION 7 1 Generic installation The models MaxX125 MaxX250 MaxX300E MaxX500 MaxX600E MaxXTG150 and MaxXTG300 are pre assembled manual lifters which do not require any further installation by the user for which they mean ready to use pro...

Page 15: ...f Insert the grub screw into the housing and tighten it with the tool until the end of stroke to ensure the locking of the Lever Fig 7 1F g Handle MaxX with the same procedure described in phase a Fig 7 1G h Place MaxX on the load to be handled and follow the procedure described in chapter 9 as regards the normal use of the equipment Fig 7 1H MaxX is designed to be lifted and handled with suitable...

Page 16: ...UNSTABLE positioning Fig 8 1A Fig 8 1B Also avoid placing the MaxX cut with the anchored load Fig 8 1C 8 2 Personal protective equipment The Personal Protective Equipment PPE required for the use of the MaxX are the same as those required for the use of the system on which it is installed hooked see also paragraph 1 8 8 3Exposure to magnetic field For possible risks related to exposure to magnetic...

Page 17: ...ction level LA quantified as 0 5 mT milli Tesla is specified to limit interference with the function of active implantable medical devices The Electromagnetic Fields Directive also provides for an LA of 3 mT to limit the propulsive risk in the peripheral field from high intensity sources 100 Mt The following table shows the LA values of the stationary fields of the various MaxX models in active st...

Page 18: ...tention to the weight of the see paragraph 5 2 in the table Fig 5 2B plus the addition of the weight of the load after which lift by means of a suitable lifting device and move by hooking MaxX from the eyebolt the conditions suggested in paragraphs 2 2 a 5 1 Fig 9 1C1 CAUTION DO NOT ACIDENTALLY MOVE THE STOP WITH THE SUSPENSION LOAD especially for loads with a high air gap e g rounds tubes because...

Page 19: ...m normal conditions by means of visual checks Generally the visual inspection is conducted without disassembling the equipment unless there are particular needs that may arise NON DESTRUCTIVE CHECK examinations such as penetrating liquids ultrasounds magnetic particles X be necessary after the visual examination FUNCTIONAL TEST controls levers indicator screws etc Functional tests are those that a...

Page 20: ...ake illegible numbers acronyms or information inscriptions located on MaxX 10 7 Daily Maintenace Maintenance to be performed at the end of the daily work activity Depending on the method it can be carried out by the operator or by the handler For the Operational Test of the MaxX lever it must be placed on an iron plate resting on the ground or on a support suitable for supporting the weights of bo...

Page 21: ... adequate technical assistance if necessary Body and lever Weekly Visual inspection Checking the state of wear and the absence of oxidation Body and lever Weekly Visual inspection Verification of the absence of oxidation if necessary lubricate with suitable product and dose Annual Visual inspection If the method proves to be inefficient ask TECNOMAGNETE for adequate technical assistance Eyebolt Lo...

Page 22: ... of MaxX safety precautions must be taken to avoid risks associated with the dismantling of industrial machinery paying particular attention disassembly from the installation area transport and handling dismantling separation of different materials To carry out demolition and disposal it is necessary to observe some basic rules to safeguard the health and the environment in wich we live paying par...

Page 23: ...d to property or persons or for repairs carried out by the buyer or by third parties Repairs carried out under warranty do not change the warranty period They are excluded from the warranty damage resulting from normal wear and tear resulting from use failures caused by incorrect use or assembly damage caused by the use of spare parts other than those recommended damage caused by fouling 14 2 WARR...

Page 24: ...ice Tel 86 21 6888 2110 info tecnomagnete com cn Information on authorized Technical Assistance Service can be found by connecting to the site www tecnomagnete com and accessing the menu CONTACTS Sales networks and locations 16 ANNEXES Attachments are generally understood to mean certificates technical drawings spare parts lists etc If added to this User and Maintenance Manual for completeness of ...

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