Tecnodue I.T.S. PT 355 Operating Manual Download

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I.T.S. Ital Trade Services PT 355 Operating Manual

This manual has been printed on December 2008

The technical data and information contained in this manual can be changed without any notice

Summary of Contents for I.T.S. PT 355

Page 1: ...I T S by Tecnodue PT 355 Edition 1208 Operating Manual ...

Page 2: ...I T S Ital Trade Services PT 355 Operating Manual 2 The technical data and information contained on this manual can be changed without any notice ...

Page 3: ...com Web Site www its tecnodue com Standard Components 1 Hydraulic Unit 2 Facing Tool 3 Heating Mirror 4 Support for facing tool and heating mirror 5 Basic machine On request can be supplied 6 Light weight alloy reducing rings for pipes and fittings d 90 110 125 140 160 180 200 225 250 280 315mm 7 Stub End Device 8 MDD PT automatic mirror device Short spigot fittings clamp d 355mm Wooden transport ...

Page 4: ...it into the special support In this position even if the start bottom is pushed the engine does not start Check regularly the cables and the plug and in case substitute by qualify personnel In case the heating mirror cable must be substitute the cable must be H07RN F Before carry out a reparation or maintenance all the plugs must with plug out from the power supply ENVIRONMENTAL CONDITIONS The wor...

Page 5: ...olutions 2800 rpm Volumetric pump s capacity 1 2 cc rev Pump s capacity 3 36 l min Hydraulic oil ISO 46 Oil tank s capacity 1 5 liter Mechanical Data Facing tool transmission system Chain Trolley maximum stroke 145 mm Trolley slide bar diameter 35 mm Distance between the cylinders centre 480 mm Dimensions Basic machine 1125 x 680 x 640 mm Facing tool 434 x 700 x 410 mm Heating mirror 600 x 65 x 39...

Page 6: ...positions by means of using the clamps connecting rods A stiffening bar One side support clamp d 355 mm A frame including the hydraulic circuit with the anti drop quick couplings A heating mirror disconnecting device 2 2 Facing Tool The electric facing tool is composed by The facing tool body Two disks where are mounted the blades A drill engine with a with a safety pin that while connected keep t...

Page 7: ... real value of the heating mirror temperature To select a new value for the thermostat set point value default value 220 C 1 Push the key P The display will show alternately the writing SP1 and the set point value of the temperature 2 By acting on the arrow keys UP and DOWN it is possibile to increase or decrease the set point value 3 When you reach the desired value push the key P to confirm 4 Th...

Page 8: ... shut down automatically the engine release position Bring the lever A into the position A3 position with hooking the trolley is closing the hooking of such position allow the operator handling The hand wheel F of the pressure control allow the setting up of the pressure at the requested values by turning anti clockwise the pressure release while turning clockwise the pressure increase The pressur...

Page 9: ... more than the inertial pressure value checked and then proceed to the facing tool operation taking care that the engine s overloading 09 At the end of the facing operation bring the lever A into position A3 and remove the facing tool 10 Fit the heating mirror taking care that the temperature of the surfaces is the one selected see relative instructions 11 Bring the lever A into A3 in order to hav...

Page 10: ...re between the two fixed clamps In the second configuration of the machine the disconnecting devices is between the three moveable clamps and the fixed clamp The spacers are between the second and third moveable clamps Figure 1 Configuration 2 moveable clamps 2 fixed clamps Figure 2 Configuration 3 moveable clamps 1 fixed clamp Figure 3 On the left You can modify the distance between the clamps co...

Page 11: ...wn as per figure aside As you hear a click sound the reduction is properly fixed To remove the beep beep reduction To safely remove the beep beep reduction by means of a screwdriver turn to left the screw shown in the figure aside As soon as the reduction is not anymore hooked to the clamp you can remove it Attention If you need to use reductions under d 250mm you must before install the reduction...

Page 12: ...s at the appropriate size punched on the stub end device Fix the stub end by tighten the bolt of each bracket The stub end device is supplied with a fixing ring and you can install it on each clamp of the machine 5 Pipe with short spigot stub end to achieve this kind of welding you can use two different configuration of the machine 5 or 6 6 Pipe with short spigot stub end to achieve this kind of w...

Page 13: ...ol unit lever A Table V keeping a value of pressure allowing the facing of the surfaces and avoiding an overload of the drill engine a too much high pressure could burnt out the drill engine When shavings from both sides will appear continuous and homogeneous the facing operation is completed g Put in contact the two pipes ends to be welded and check if the eventual disjunction is within the value...

Page 14: ... thickness according to the attached welding table PHASE 2 Heating up t2 a After bead formation act on lever E Hyd Unit anticlockwise in order to bring the pressure nearly to zero and proceed to the heating time t2 at pressure P2 PHASE 3 Change over t3 a Elapsed the heating time at pressure P2 bring the lever A Hyd unit into position A2 and remove the heating mirror and immediately bring the lever...

Page 15: ...ssure t5 time requested for cooling down P1 Pressure during the bead formation and the cooling down this value is the result of the formula Pipe section cm2 x Material thrust coefficient Kg cm2 ____________________________________________________________ bar Total machine cylinders section cm2 Material thrust coefficient for PE s 63 1 5 Kg cm2 Material thrust coefficient for PP 1 0 Kg cm2 Total PT...

Page 16: ... 4 0 500 700 20 25 25 35 60 80 MATERIAL PP Until 4 5 0 5 135 5 6 6 4 5 7 0 5 135 175 5 6 6 7 6 12 7 12 1 0 175 245 6 7 6 11 12 20 12 19 1 0 245 330 7 9 11 17 20 30 19 26 1 5 330 400 9 11 17 22 30 40 26 37 2 0 400 485 11 14 22 32 40 55 37 50 2 5 485 560 14 17 32 43 55 70 Example on how to calculate the cooling down t5 time following the DVS NORM As per drawing above the time T corresponds to wall t...

Page 17: ...5 1 1 6 110 2 7 220 1 6 0 5 0 0 1 27 0 5 5 1 6 6 125 3 0 220 2 1 0 5 0 0 1 30 0 5 5 2 1 6 140 3 4 220 2 6 0 5 0 0 2 34 0 5 5 2 6 6 160 3 9 220 3 4 0 5 0 0 2 39 0 5 5 3 4 6 180 4 4 220 4 3 0 5 0 0 3 44 0 5 5 4 3 6 200 4 9 219 5 3 1 0 0 0 4 49 0 5 5 5 3 7 225 5 5 218 6 7 1 0 0 0 4 55 0 5 5 6 7 8 250 6 1 217 8 3 1 0 0 0 6 61 0 6 6 8 3 9 280 6 8 216 10 4 1 0 0 0 7 68 0 6 6 10 4 10 315 7 7 215 13 1 1 5...

Page 18: ...0 2 5 0 5 0 0 2 42 0 5 5 2 5 6 125 4 8 220 3 2 1 0 0 0 2 48 0 5 5 3 2 6 140 5 4 219 4 1 0 0 0 3 54 0 5 5 4 7 160 6 2 217 5 3 1 0 0 0 4 62 0 6 6 5 3 9 180 6 9 216 6 7 1 0 0 0 4 69 0 6 6 6 7 10 200 7 7 215 8 2 1 5 0 0 5 77 0 6 6 8 2 11 225 8 7 214 10 4 1 5 0 0 7 87 0 7 7 10 4 12 250 9 6 213 12 9 1 5 0 0 9 96 0 7 7 12 9 13 280 10 8 212 16 1 1 5 0 1 1 108 0 8 8 16 1 15 315 12 1 211 20 4 2 0 0 1 4 121 ...

Page 19: ...0 0 2 63 0 6 6 3 6 9 125 7 1 216 4 7 1 5 0 0 3 71 0 6 6 4 7 10 140 8 0 215 5 8 1 5 0 0 4 80 0 6 6 5 8 11 160 9 1 214 7 6 1 5 0 0 5 91 0 7 7 7 6 13 180 10 2 213 9 7 1 5 0 0 6 102 0 7 7 9 7 14 200 11 4 212 11 9 1 5 0 0 8 114 0 8 8 11 9 15 225 12 8 210 15 1 2 0 0 1 0 128 0 8 8 15 1 17 250 14 2 209 18 6 2 0 0 1 2 142 0 9 9 18 6 19 280 15 9 208 23 4 2 0 0 1 6 159 0 9 10 23 4 20 315 17 9 207 29 6 2 0 0 ...

Page 20: ...0 0 7 7 5 6 14 125 11 4 212 7 2 1 5 0 0 5 114 0 8 8 7 2 15 140 12 7 210 9 2 0 0 0 6 127 0 8 8 9 17 160 14 5 209 11 8 2 0 0 0 8 145 0 9 9 11 8 19 180 16 4 208 14 9 2 0 0 1 0 164 0 9 10 14 9 21 200 18 2 207 18 4 2 0 0 1 2 182 0 10 11 18 4 23 225 20 5 205 23 3 2 5 0 1 6 205 0 10 12 23 3 26 250 22 7 204 28 8 2 5 0 1 9 227 0 11 13 28 8 28 280 25 5 203 36 1 2 5 0 2 4 255 0 12 14 36 1 31 315 28 6 203 45 ...

Page 21: ... 5 149 0 9 9 7 9 19 125 16 9 208 10 2 2 0 0 0 7 169 0 9 10 10 2 22 140 18 9 206 12 8 2 0 0 0 9 189 0 10 11 12 8 24 160 21 6 205 16 7 2 5 0 1 1 216 0 11 12 16 7 27 180 24 3 204 21 1 2 5 0 1 4 243 0 11 13 21 1 30 200 27 0 203 26 3 0 0 1 7 270 0 12 14 26 33 225 30 4 202 32 9 3 0 0 2 2 304 0 14 16 32 9 37 250 33 8 202 40 7 3 0 0 2 7 338 0 15 18 40 7 41 280 37 8 201 51 3 5 0 3 4 378 0 16 19 51 46 315 4...

Page 22: ... 0 5 0 1 135 5 6 0 9 360 110 3 5 210 1 4 0 5 0 1 135 5 6 1 4 360 125 3 9 210 1 8 0 5 0 2 135 5 6 1 8 360 140 4 4 210 2 2 0 5 0 2 135 5 6 2 2 360 160 5 210 2 9 0 5 0 3 143 5 6 2 9 432 180 5 6 210 3 6 0 5 0 4 153 5 6 3 6 518 200 6 2 210 4 5 0 5 0 4 162 6 7 4 5 605 225 7 210 5 7 0 5 0 6 175 6 7 5 7 720 250 7 8 210 7 0 1 0 7 186 6 8 7 0 797 280 8 7 210 8 8 1 0 9 199 6 8 8 8 883 315 9 8 210 11 1 1 1 1 ...

Page 23: ... 15 6 1 1 6 292 8 14 15 6 1534 315 17 9 210 19 7 1 2 0 316 9 16 19 7 1706 355 20 1 210 25 0 1 5 2 5 341 9 18 25 0 1894 material PP SDR 11 PP Cylinder section cm2 8 46 D S Temp P1 bead P2 t 2 t 3 t 4 P5 t 5 mm mm C bar mm bar sec sec sec bar sec 90 8 2 210 2 5 1 0 2 192 6 8 2 5 835 110 10 210 3 7 1 0 4 217 7 9 3 7 1008 125 11 4 210 4 8 1 0 5 237 7 11 4 8 1142 140 12 8 210 6 0 1 0 6 255 7 12 6 0 126...

Page 24: ...lar intervals we suggest you to Clean the surfaces by a quick evaporation detergent alcohol Check the tightening of the screws and the cable and plug condition Verify the temperature differences on the heating mirror surfaces according to the following table DVS norm 2208 1 here following table WELDING SURFACE OF THE MIRROR Τ Τ Τ Τ1 1 1 1 Τ Τ Τ Τ2 2 2 2 Τ Τ Τ ΤΤΟΤ ΤΟΤ ΤΟΤ ΤΟΤ Τ Τ Τ Τ1 1 1 1 Maximu...

Page 25: ... engine the following operations must be done Unplug the facing tool Disconnect the drill from the connecting box Remove the connecting box Remove the carter By acting on the appropriate screw slack the eccentric fixing screw Turn the drill in view to slack the chain Carefully remove the chain from the pinion avoiding to remove it from the crown gear Remove the drill Remove the pinion from the dri...

Page 26: ...auge follows the below steps 1 Bring the pressure to zero and enlighten the bolt 2 Take out the fitting and replace the damaged accumulator with the new one 3 Tighten the bolt 9 4 Hearting mirror a The heating mirror does not warm up 1 Check if the light is switched off in case check the plug 2 The light is switched on probably a wire disconnected check the contacts as follows Take off the plug fr...

Page 27: ...I T S Ital Trade Services PT 355 Operating Manual 27 10 Drawings 10 1 Thermostat connection 10 2 Facing tool and hydraulic unit engines connection ...

Page 28: ...I T S Ital Trade Services PT 355 Operating Manual 28 10 3 Hydraulic plan ...

Page 29: ...I T S Ital Trade Services PT 355 Operating Manual 29 11 Exploded view and spare parts list ...

Page 30: ... PT355B21 22 Second clamp 21 22 1 48 PT355B48 transport pipe 2 23 PT355B23 35 20 FB1 bush 2 49 PT355B49 Stop limit label 2 24 25 PT355B24 25 Third clamp 24 25 1 50 PT355B50 Ground support 2 26 PT355B26 35 25 FB1 bush 2 51 PT355B51 ITS TECNODUE label 1 27 PT355B27 screw TCEI UNI 5931 8 8 10x25 z 3 52 PT355B52 rivet tt UNI 9200 3x7 all 4 PT 355 Upper Cylinder Code PT355B17 PT 355 Lower Cylinder Code...

Page 31: ...I T S Ital Trade Services PT 355 Operating Manual 31 ...

Page 32: ...tributor shaft TC2 dr C0618 1 55 PT315A55 Fan cover MEC 71 1 18 PT315A18 Distributor block HD 104 1 56 PT315A56 Fan MEC 71 1 19 PT315A19 Lever protection HD 104 1 57 PT315A57 Condenser 30MF 1 20 PT315A20 By pass valve V03 M 1 58 PT315A58 Cable H07 RNF 2G1 TITANEX 0 35 21 PT315A21 Handle 1 59 PT315A59 Engine MEC 71 HP 0 5 B14 230V 2P 1 22 PT315A22 Distributor lever HD 104 L 185 1 60 PT315A60 Cable ...

Page 33: ...isk with crown gear support 1 12 PT355F12 Screw TCEI UNI 5931 8 8 5x10 z 1 37 PT355F37 Crown gear x 3 16 Z 76 1 13 PT355F13 Facing tool stopper pin 1 38 PT355F38 Screw TSPEI 5933 10 9 6x16 z 4 14 PT355F14 Hook for chain pin 1 39 PT355F39 Screw TCEI UNI 5931 8 8 8x50 zin 1 15 PT355F15 Screw TCEI UNI 5931 8 8 4x12 z 1 40 PT355F40 Rivets tt UNI 7346 2 5x6 5 brass 4 16 PT355F16 Washer fl UNI 6593 m 4x...

Page 34: ...2 PT355T12 Red cap for wire 2x1mm2 6 41 PT355T41 Washer UNI 6593 m 4 4 13 PT355T13 Handle with hole for cable st 1 42 PT355T42 Nut UNI 7473 8 m 4 4 14 PT355T14 Cable stopper M25 2 43 PT355T43 Cable stopper PG11 1 15 PT355T15 Cable H07 RNF 7G1 5 TITANEX 3 3 44 PT355T44 Cable H07 RNF 3G1 5 TITANEX 3 3 16 PT355T16 Heating plate 1 45 PT355T45 Female terminal 4 17 PT355T17 Lower insulating gasket 4 46 ...

Page 35: ...K01 Screw TCEI UNI 5931 8 8 6x75 zin 8 5 PT355TK05 Setscrew wrench UNI 6753 s 6 1 2 PT355TK02 Socket wrench 1 6 PT355TK06 Plug for hydraulic unit 1 3 PT355TK03 Setscrew wrench UNI 6753 s 4 1 7 PT355TK07 Screw driver 1 4 PT355TK04 Setscrew wrench UNI 6753 s 5 1 PT 355 Support Code PT355U PT 355 Support Code PT355U Pos Code Description Qty Pos Code Description Qty 1 PT355U01 Support 1 2 PT355U02 Bla...

Page 36: ...I T S Ital Trade Services PT 355 Operating Manual 36 This manual has been printed on December 2008 The technical data and information contained in this manual can be changed without any notice ...

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