Technogel MANTE 15-45 Instruction For Installation, Usage And Maintenance Download Page 1

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INSTRUCTION FOR

INSTALLATION, USAGE

AND MAINTENANCE

Ed. 10/2014

MANTE 15-45
MANTE 20-60
MANTE 30-100

MANTE 15-45 ICE-CREAM/WATER ICE

MANTE 20-60 ICE-CREAM/WATER ICE

Summary of Contents for MANTE 15-45

Page 1: ...INSTRUCTION FOR INSTALLATION USAGE AND MAINTENANCE Ed 10 2014 EN MANTE 15 45 MANTE 20 60 MANTE 30 100 MANTE 15 45 ICE CREAM WATER ICE MANTE 20 60 ICE CREAM WATER ICE...

Page 2: ...2 EDITION 10 2014 This Original Instructions Manual is the exclusive property of TECHNOGEL spa Any unauthorized reproduction of part or whole of this document is prohibited...

Page 3: ...etence We also recommend to have Extraordinary maintenance carried out by a qualified and authorised technician upon the set up deadlines Keep this manual in a safe and protected place It contains mac...

Page 4: ...4...

Page 5: ...nser machine 21 3 8 Electric consumption and power of the air water machine with remote condenser 22 3 9 Consumption and pressure of required water 22 4 MACHINE FUNCTIONS WITH PRELIMINARY CHECK AND IN...

Page 6: ...d al Decreto Legislativo n 615 96 direttiva EMC Compatibilit Elettromagnetica n 2004 108 CEE Est conforme ce qu il est prescrit dans le directive machines 2006 42 CEE et meme ce qu il est prescrit par...

Page 7: ...absorption in Amps Power supply Type of frigorific gas and quantity The plate is applied externally on back of the machine Here below is the serial plate of this machine When ordering spare parts and...

Page 8: ...8...

Page 9: ...C CE EP PT TA AB BL LE E A AN ND D U UN NA AC CC CE EP PT TA AB BL LE E U US SE E C CO ON ND DI IT TI IO ON NS S O OF F U US SA AG GE E O OF F M MA AC CH HI IN NE E S SA AF FE ET TY Y W WA AR RN NI IN...

Page 10: ...s of usage of the machine Below are the minimum and maximum mixing doses for ice cream that the various machines can process the doses are in Kg of mix to introduce inside the machine at a time minimu...

Page 11: ...or modify the safety grid of the GR hopper Do not tamper with the safety sensor The machine does not start Do not tamper with or modify the output safety grid of the ice cream It can be very dangerous...

Page 12: ...knives 5 or blades or metal spongers for cleaning the controls plate it may cut Use only soft cloths or rubber sponges 6 without abrasive parts During ice cream production While machine is functioning...

Page 13: ...he ambient housing the machinery never drops below 0 C The machine is water cooled and if the water freezes the refrigerating plant could be seriously damaged and would be costly to repair Have the AU...

Page 14: ...14...

Page 15: ...ne PLUMBER ELECTRICIAN Enabled and authorised personnel Where the symbol of the Technician is given either an electrician a plumber or a mechanic this means that the work which must be carried out can...

Page 16: ...SHAPE THE MACHINE MAY BECOME UNSTABLE DURING LIFTING Loosen the four bolts holding the blocking the machine from underneath the base of the crate ATTENTION After having remove the bolts the bottom of...

Page 17: ...k introducing the lifting blades at the side of the machine between the front and rear wheels Lift the machine using belts holding them as in figure near the front and rear wheels The tie rod lifting...

Page 18: ...front wheels using the feet do not use hands Electrically connect the machine E ensuring the electric cable comes from above to avoid it being crushed if laid on the floor For power voltage and absor...

Page 19: ...x10 mm 4 x 10 mm 4 x 6 mm 3 5 WATER INSTALLATION AND CONSUMPTION Connect the fitting with the writing ENTRATA ACQUA WATER INLET to the hose from the water mains connect the fitting with the writing US...

Page 20: ...her to condensate with air only or if very hot with water and air together It is very important to position the machine in a large environment with doors and w indow for the air overheated by the mach...

Page 21: ...4 metres The condenser must be fixed on to wall brackets in high position 2 5 m so that it cannot be reached with hands by persons of average height As in figure the condenser must be away from the w...

Page 22: ...LATION AND CONSUMPTION Connect the fitting with the writing ENTRATA ACQUA WATER INLET to the hose from the water mains connect the fitting with the writing USCITA ACQUA WATER OUTLET to the drain hose...

Page 23: ...AR RY Y C CH HE EC CK KS S A AN ND D I IN NS SP PE EC CT TI IO ON NS S The explanation of the machine functions the preliminary inspections and checks must be carried out by the TECHNOGEL Technician i...

Page 24: ...UTES BEFORE STARTING THE REFRIGERATOR COMPRESSOR IF THE MACHINE IS DISCONNECTED FOR ONE OR MORE DAYS AFTER HAVING PRESSED START IT IS NECESSARY TO WAIT AT LEAST 60 MINUTES BEFORE STARTING THE REFRIGER...

Page 25: ...atch freezing cycle firstly starting the mixer motor at low speed and then after a few seconds the refrigerator compressor ICE CREAM OUTLET Starts the fast ejecting of the ready ice cream from the mac...

Page 26: ...am regardless of the temperature Effort measure of the motor batch freezing the ice cream Minimum effort with liquid mix About 60 Effort to batch freezing the Ice cream with half load of inserted mix...

Page 27: ...his is the standard Data entered by default on PLC for each entry MANTE 1545 MANTE 2060 MANTE 30 100 FULL LOAD CREAM with 6 Kg 92 with 8 Kg 90 with 16 Kg 94 HALF LOAD CREAM with 4 Kg 85 with 4 Kg 80 w...

Page 28: ...low highlighting the 5 parameters and confirming them one at a time with ENTER To move the highlighted row use the arrows A and B To vary the values use the keys C and D To confirm all press the A arr...

Page 29: ...able below highlighting the 4 parameters and confirming them one at a time with ENTER the SPEED parameter cannot be adjusted To move the highlighted row use the arrows A and B To vary the values use t...

Page 30: ...he last row Use the arrows on the right to select ITA ITA USA mode In the USA mode by pressing the key GELATO the mixer turbine works for about 10 seconds at low speed for about 3 minutes at high spee...

Page 31: ...ine must turn anti clockwise LOW SPEED Press this key and observe the hopper the mixing turbine must turn anti clockwise HIGH SPEED Stop the machine by pressing STOP Safety check Lift the hopper grid...

Page 32: ...WI IT TH H I IC CE E C CR RE EA AM M P PR RO OD DU UC CT TI IO ON N TRAINING Commissioning START UP must be carried out by a TECHNOGEL spa Authorised Technician The user will be trained by the techni...

Page 33: ...ng ENTER and the next screen appears If the amount of ice cream to be produced is that highlighted FULL LOAD CREAM confirm by pressing ENTER and the next screen appears The value appearing under VISCO...

Page 34: ...tor never stops ICE CREAM REMOVAL While the machine is working open the ice cream outlet plate and leave the ice cream to slowly exit to have time to set it in the tub If we want the buzzer to interru...

Page 35: ...ars If the TIME the machine normally takes to batch freeze is 8 minutes it must be entered as in figure using the C key to increase and D key to decrease At every touch of the keys the time increases...

Page 36: ...ce cream outlet plate and leave the ice cream to slowly exit to have time to set it in the tub If we want the buzzer to interrupt during ice cream outlet and the cooling to work intermittently press t...

Page 37: ...th the real time of batch freezing control ATTENTION The minimum amount of mix to freeze in TEMPERATURE Method is MANTE 15 45 4 kg MANTE 20 60 7 kg MANTE 30 100 10 kg ATTENTION The maximum settable te...

Page 38: ...utlet plate and leave the ice cream to slowly exit to have time to set it in the tub If we want the buzzer to interrupt during ice cream outlet and the cooling to work intermittently press this key If...

Page 39: ...ue with the arrows C and D confirm every time after having entered the value by pressing ENTER Pour the mix inside the hopper and start batch freezing by pressing the key VALUES TABLE FOR WATER ICE PR...

Page 40: ...tch freezing the white strip moves forward until reaching the set value Cooling in progress Set value Upon reaching of this Value water ice temperature ready the machine stops the cold and engages the...

Page 41: ...value by pressing ENTER Pour the mix inside the hopper and start batch freezing by pressing the key VALUES TABLE FOR WATER ICE PRODUCTION Coffee Water ice LEMON Water ice and other flavours Others Mor...

Page 42: ...buzzer the water is is ready and can be removed WATER ICE REMOVAL To remove the water ice press this key for stirring without cold and open the outlet plate When most of the water ice is out press thi...

Page 43: ...evious If not wanting to save the new value do not press ENTER and previous value will be remain memorised Modification of TEMPERATURE during water ice or ice cream production Set value If wanting to...

Page 44: ...HE EI IR R S SO OL LU UT TI IO ON NS S The alarms that may appear on screen can be solved by an Authorised technician or the user The user must not intervene to solve Alarms if not his competence He...

Page 45: ...on of the overload cut out on High Speed of the stirrer motor Call the Electrician to re engage the overload cut out and verify its electric absorption ELECTRICIAN 1 Machine equipped with inverter Inv...

Page 46: ...reach the set TEMPERATURE value The viscosity value is too high Lower the viscosity value Lower the TEMPERATURE value Wear of scraping blades with probable presence of ice cream crust limiting therma...

Page 47: ...47...

Page 48: ...48 W WA AS SH HI IN NG G A AN ND D S SA AN NI IT TI IZ ZI IN NG G T TH HE E M MA AC CH HI IN NE E...

Page 49: ...hing button and wait for the turbine to stop on its own after 20 seconds Repeat 3 times Open the outlet with machine still and drain the dirty water Intermediate rinsing of machine Pour cold water ins...

Page 50: ...once Maintain the sanitizing mix in the still machine for about 5 minutes Drain and accurately rinse with clean running water ATTENTION WHEN WASHING AND SANITIZING THE MACHINE USE PROTECTIVE GOGGLES A...

Page 51: ...ill lead to bad performance and thus unneceesary expense and cost In addition excessive heat will increase electricity consumption and yield may fall to below 50 IDEAL POSITIONING OF THE MACHINE As ca...

Page 52: ...52 Dimension machine air cooling...

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Technogel MANTE 15-45, Instruction For Installation, Usage And Maintenance

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