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Default mixture composition screws settings in Octagon 190 engine are:
The L screw unscrewed for 50’ – 1,00’ of the clock face - 1 turn from closed position,

The H screw unscrewed for 1, 00’ – 1, 10’ of clock face from closed position.

 

Attention : You must not start the engine with the opening smaller than one H

screw turn (the mixture is too lean). 

 

 

 

This   setting   is   risky   because   it   could   lead   to   serious   engine   damage.   With   a   correctly
warmed-up engine you should set the „H” screw in such a way that the engine could reach

maximum speed while opening the throttle completely. You should monitor the speed using
the tachometer. Next, you should unscrew the “H” screw (enrich the mixture) so that the

speed   would   slightly   decrease   (about   100-150   rpm).   After   performing   the   high   speed
regulation you should not use the maximum engine power until you evaluate fuel usage and

spark plug condition and confirm that the composition of the mixture is adequate.

The composition of the minimum speed mixture is set by unscrewing the „L” screw (one
turn) and then evaluating how regularly the engine runs and the level of idle speed. Idle

speed of a properly regulated engine usually range between 2000-2200 rpm and may vary
due   to   temporary   engine   temperatures.   Adjustments   should   be   performed   by   means   of

slight corrections of screw position (approximately the width of the slot on the circumference
of the screw head). If you observe the following symptoms: after warming up the engine

starts slowly and decreases the speed steadily until the cut out, it floods the spark plug, and
at the same time the slight opening of the throttle makes it easier to start it – you  should

make the idle speed mixture leaner by screwing the “L” screw and you should make another
attempt after re-warming up for about 1 minute on medium speed.

If the engine works with large fluctuations on low speed, and it has strong vibrations on idle,

you should  slightly  unscrew the  „L” screw, increasing throttle’s opening by screwing the
throttle buffer screw in order to increase the idle speed. 

The symptoms of too rich mixture at idle speed are the following: after starting the cold
engine it works properly for a while and when the temperature increases it starts to work

slower and slower until it cuts out. Opening the throttle before the cut-out increases the
amount   of   fumes,   and   the   engine   reluctantly   gains   speed.   After   a   while   on   high   speed

(4000-5000 rpm) the engine  takes low speed again, but left on it for a short time its speed
would decrease systematically until the cut-out.

Another symptom of too rich idle speed mixture: the engine works properly on low speed in
low temperatures (e.g. right after the start) and has very low speed and tendency to cut out

after warming up significantly (2-3 minutes on minimum 6000 rpm speed).
Engine with too rich idle speed mixture very often starts reluctantly when hot. At the same

time, it starts much better with the throttle  opened a little.  Sometimes starting the hot
engine without opening the throttle just a little bit may be impossible. In any of these cases

you should make the mixture leaner by screwing the “L” screw slightly.

2016-06-22

Summary of Contents for OCTAGON 190

Page 1: ... cannot be treated as the basis for any legal claims Information included in the present publication are the property of Techno Fly group Copying distributing and content sharing of the whole text or its parts with third party is not permitted without Techno Fly group s written consent We retain the right to make changes without notifying the users Due to the fact that we make constant changes in ...

Page 2: ...s You should also remember that each country has its own air traffic regulations You should read existing regulations before starting your flights in a given country If you want to paraglide with paramotor you must have a license which can be obtained by attending special training Paragliding with paramotor without license or third party insurance is forbidden In some countries you can take off an...

Page 3: ...al Warning This indicates the instruction that should be followed if you want to avoid harming or risking the life of the pilot mechanic or third party Attention The instruction that should be followed if you want to avoid a severe engine s damage In some cases not following this instruction could result in health risks Important Information that are important during the exploitation Note Informat...

Page 4: ... mounting of the propeller use allen key 5 Tools are not included in the package You should not tighten the screws that hold the propeller by using torque bigger than 10 Nm 2 2 2 Propeller cage mounting Delta propeller cage mounting We start to mount the propeller cage by inserting 6 carbon connectors into the frame Next after stretching out the cage s frame with the net we insert all 4 parts of t...

Page 5: ...g You should not mix the fuel with oil in the paramotor s fuel tank especially if the tank was empty before refueling You should only use high quality synthetic oils Try to find out what oil grades are available and popular in the place where you live or in the area where you want to fly on a regular basis If you choose a particular oil grade try not to change it If it is necessary try to change i...

Page 6: ...ed funnel After filling the tank petrol immediately evaporates from the funnel surface and it leaves a thin oil layer Dust and various small and big molecules stick to this layer Some of them get inside the fuel tank because they cannot be stopped by the filter These contaminations get into the tank during the next refill That is why one of the most important aspects of keeping the tank clean is p...

Page 7: ... you should energetically pull the starter s handle in your direction You have to pull it a couple of times until the engines starts running 4 1 1 When the bulb is not available you should press and hold the membrane through the special opening in the carburetor s cover in order to open the valve and to enable the flow of fuel to the carburetor While observing the level of fuel in the fuel pipe yo...

Page 8: ...se one should apply brief fuel injection introducing fuel back to the carburetor Warning You should not flood the carburetor with additional fuel when the engine is still warm it might damage the spark plug isolator or cause problems during the next start up Warning Never pull out the starter rope to its maximal length In the first engine start ups you should pull the rope gently to its very end s...

Page 9: ...you should check the idle speed and check how the engine reacts to rapid opening of the throttle If the engine chokes you should increase the speed again to around 4000 rpm for around 30 seconds and try to accelerate once again If the engine is properly regulated and warmed up it smoothly reacts to the changes in position of the throttle If the engine after warming up chokes during rapid opening o...

Page 10: ...ecessary and it should take as short as possible High altitudes are not advisable but if necessary they should be reached in steps making pauses while ascending in order to cool the engine We advise you to maintain high ascent for no longer than half a minute then keep lower ascent for about one minute The first test flight should take no longer than 10 20 minutes After landing you should check co...

Page 11: ...d acting according to the guidelines described above will lead to sustained and trouble free engine running and significant prolongation of the time before the first repair If the user intentionally does not follow the guidelines presented above it will not cause the loss of any warranty rights or the engine s damage but it is important to bear in mind that preserving the engine in the best shape ...

Page 12: ...ning the mixture slightly by using the L screw vertical screw with head for flat blade screwdriver You must tighten the screw once for 5 clockwise and check how the engine works Then you must perform the test flight with the spark plug check up During the run in time you should avoid changing high speed mixture composition the H screw even if the spark plug check up shows that the mixture is too r...

Page 13: ... the paramotor turned on without supervision especially with the gas throttle lying on the ground If you step on it accidentally it may cause serious injuries Check harness tapes joints and carbines Check the condition of all rubber parts of the paramotor Check all the accessible screws whether they are not broken missing loosened Check the engine power supply system filter and fuel pipes whether ...

Page 14: ...n your back and then to lean forward to perform the high speed test it should take a few seconds It will help you to push the rest of the air into fuel system and it will warm up the engine to the optimal temperature Moreover it will enable you to evaluate how the engine is running on high speed 6 2 Basic engine adjustments WB37 Carburetor adjustments The most frequent activity is adjusting the id...

Page 15: ...ly and decreases the speed steadily until the cut out it floods the spark plug and at the same time the slight opening of the throttle makes it easier to start it you should make the idle speed mixture leaner by screwing the L screw and you should make another attempt after re warming up for about 1 minute on medium speed If the engine works with large fluctuations on low speed and it has strong v...

Page 16: ...ramotor in humid places because it could influence its technical and visual state Direct exposition to such conditions is not covered by the warranty 7 1 Pre flight paramotor check up daily check up Check and evaluate general state of the paramotor s parts by looking for cracks leaks etc Check the engine mounting check the fuel system for leaks and check the way the shifter and the throttle work P...

Page 17: ... 1 All steps performed after first 5 hours Every 25 Hours The same activities performed after 10 hours plus 1 Check the Spark plug condition the electrode gap and the isolator s hue 2 Clean the carburetor internal mesh filter 3 Clean or replace the main fuel filter 4 Check the tension of the transmission belt Every 50 hours or once a year The same as every 25 hours plus 1 Replace the spark plug 2 ...

Page 18: ... pointing down Starter Manual Carburetor WB 37 Ignition TCI Spark plug NGK BR10SE DENSO W31ESR U DENSO IW31 Propeller 125 cm 130 cm 6x50mm Max thrust at 7900 rpm 70 75 kg Gear ratio 1 2 65 Gear unit Belt transmission Fuel tank 11 5 L 15 5 L Cage Aluminium and carbon Suspension Upper Lower Harness Techno Fly Dudek Carbines 30mm 45mm Engine s weight with Exhaust pipe and suction murmurs silencer and...

Page 19: ... spare parts on his her own we send them by courier or post in 3 working days The service has most spare and consumable parts but the repair time might be exceeded when it is necessary to import components from abroad or to run a detailed test and weather conditions are not to good enough for that 9 4 All manual starters used in Techno Fly engines have to be checked up every 50 hours This could be...

Page 20: ...ithout prior agreement of the producer result in the immediate loss of warranty 10 Service book Date Description Service operations Comments Signature 0 h Service review 25 h Service review 50 h Service review 100 h Service review 200 h Service review 2016 06 22 ...

Page 21: ...Date Description Service operations Comments Signature Date Description Other service operations Comments Signature 2016 06 22 ...

Page 22: ...Date Description Service operations Comments Signature 2016 06 22 ...

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