Techno CNC Systems WinCNC User Manual Download Page 2

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Call: 1-631-648-7481 or Visit: support.technocnc.com

Plasma User Manual

WinCNC

TABLE OF CONTENTS

Safety Information

Forklift Guide

........................................................ Page 3

Plasma Safety Instructions

............................................ Page 4

II.

Techno CNC Plasma Installation

Machine and Controller Connections ................................ Page 6

Plasma Torch Connections

............................................ Page 7

III.

Controller Functionality

.........................................................Page 8

IV.

Controller Screen Layout

.........................................................Page 9

Controller Button Functions

Toolbar / Axis Window

.............................................Page 10

Jog and Incremental Buttons .............................................Page 11

Viewer

.....................................................................Page

Function

Buttons .............................................Page

Status Indicator / THC Quick Config

.................................Page 14

THC Config Window

.............................................Page 15

VI.

Using Cut Charts

.....................................................................Page 16

VII.

Plasma Quick Start Guide

.........................................................Page 18

VIII. Pen Quick Start Guide

.........................................................Page 20

IX.

Supported Code

.....................................................................Page 22

Error Codes

.................................................................................Page 23

XI.

Machine Lubrication

.........................................................Page 24

XII. Diagrams

PC and Controller Interface Connections

.....................Page 25

Machine Diagram

.........................................................Page 26

XIII. Cut Quality

.................................................................................Page 27

XIV. Consumables

.................................................................................Page 31

XV. Warranty

.................................................................................Page 34

Summary of Contents for WinCNC

Page 1: ...upport technocnc com Plasma User Manual WinCNC The Techno CNC Plasma System is powered by 220 volt single phase power This document will provide a quick guide to the set up and operating procedure of...

Page 2: ...t Page 9 V Controller Button Functions Toolbar Axis Window Page 10 Jog and Incremental Buttons Page 11 Viewer Page 12 Function Buttons Page 13 Status Indicator THC Quick Config Page 14 THC Config Wind...

Page 3: ...he wiring and or the plumbing underneath the machine It is recommended that you have professional riggers conclude the installation if you are uncomfortable with this method For safety and to prevent...

Page 4: ...outdoors a respirator may be required Disconnect the power source from all devices before performing any service or maintenance When power sources are active during operation voltages in excess of 25...

Page 5: ...that is trapped can ignite and cause an explosion TURN OFF input power using the power disconnect at the machine as well as the switch at the main fuse box before working on the equipment Install equi...

Page 6: ...nd gloves leather leggings and high boots Where ear protection when necessary ENSURE that all protective clothing and eyewear is in good working condition Ensure that there is adequate lighting in the...

Page 7: ...power Make sure the Ground Clamp Work Lead is connected to the material being cut or the steel slats that the material is resting on Have a licensed electrician perform all electrical connections base...

Page 8: ...ronics are housed in the large controller box as shown in Figure 1 1 When unpacking the machine avoid twisting the plastic conduit that guides the cables to the motors 1 2 Open the front and back of t...

Page 9: ...s a clean dry non fluctuating 90 psi compressed air source to operate Do not atempt to operate plasma with the air connected The error check torch will also appear when the torch is not in its correct...

Page 10: ...r and the power breaker is in the on position Power Indicator Light Light on indicates power to the machine Power Breaker The power breaker is used as a safety feature The machine will only power up w...

Page 11: ...Manual WinCNC IV Controller Screen Layout Main Layout Controls and Description Command Box and History Viewer Live View and Toolpath Viewer Jog Transit Direction Speed Step Size Buttons Axis Window Cu...

Page 12: ...le to check for errors and run time VIEW Displays the current job in the viewer window SOFT LIMITS Enables Disables soft limit features Axis Window Green Box Indicates an origin offset is applied Blue...

Page 13: ...the machine will move according to the jog increment that has been selected Holding the button down in incremental mode will move the machine only once Jog Increment Buttons When pressed these button...

Page 14: ...file before you run it open the file in the command line and then press the viewer button on the toolbar Once the object is loaded into the viewer the following controls can be used Zoom In click the...

Page 15: ...limit switches Should be performed at start up Set XY Sets the XY origin at the current position Set Z Sets the Z origin at the current position Not necessary for Plasma jobs Go to XY Raises Z to its...

Page 16: ...shows other options THC Auto Enables Disables Automatic THC Enables Disables Autosense Config Opens a window to create a new THC configuration profile See Next Section Target Voltage Sets the target...

Page 17: ...conditions vary from user to user For this reason we recommend disabling THC for new materials so tests can be run and arc voltage can be read which will allow the user to accurately set a target vol...

Page 18: ...Manual s cut chart to ensure proper settings Maximum cut speeds are the fastest speeds possible to cut material without regard to cut quality Recommended cut speeds are a good starting point for find...

Page 19: ...set to Next we choose our material thickness In this example we will be using 16 Ga As we move from left to right we can use and set various parameters Torch to work distance is our Cutting Height val...

Page 20: ...e arrow keys on the keyboard Page up and page down control the z axis Once located press Set XY The display should now show X and Y coordinate values of 0 000 with green boxes as indicators that the o...

Page 21: ...its pierce height Step 5 Choosing the THC profile Choose a THC config from the Quick Config menu Ensure all settings are consistent with Hypertherm Cut Charts Step 7 Start the File Press play The mac...

Page 22: ...Once the tip is touching the material press Set Z Step 7 Start the File Press play The machine will proceed to execute the G code program Step 6 Load and Simulate G Code file Press Open and navigate a...

Page 23: ...e Movement at Feed IJ or R G3 X Y I J G3 X Y R G4 Dwell G4 m m is time in seconds G20 Units are in inches G21 Units are in centimeters G22 Units are in millimeters G28 Return to machine zero all axes...

Page 24: ...t limits Boundary Exceeded Specified move would result in exceeding workspace Acceleration Out of Bounds Acceleration exceeds maximum resolution Illegal Value The specified value is invalid Unknown Po...

Page 25: ...icating the X Y Z Rails The rail carriage bearings are sealed and protected with wipers The rails should be lightly oiled to allow smooth operation Avoid a build up of debris on the rails by blowing t...

Page 26: ...26 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC XII Diagrams PC and Controller Interface Connections...

Page 27: ...27 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC Machine Diagram...

Page 28: ...28 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC XIII Cut Quality...

Page 29: ...29 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC...

Page 30: ...30 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC...

Page 31: ...31 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC...

Page 32: ...32 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC XIII Consumable Information Shield Nozzle Swirl Ring Ohmic Retaining Cap Electrode...

Page 33: ...33 Call 1 631 648 7481 or Visit support technocnc com Plasma User Manual WinCNC...

Page 34: ...zle H25XHY 220819 H25XHY 220819 H25XHY 220819 85 Nozzle H25XHY 220816 H25XHY 220816 105 Nozzle H25XHY 220990 Electrode H25XHY 220669 H25XHY 220842 H25XHY 220842 H25XHY 220842 Shield H25XHY 220674 H25X...

Page 35: ...ed War ranty Product Warranty Period and Parts Warranty Period are hereinafter referred to collectively as Warranty Period What Is Covered Under The Limited Warranty During the Warranty Period Product...

Page 36: ...low the exclusion or limita tion of certain damages so the above exclusion or limitation may not apply to a particular customer depending on location CLAIMS FOR PRODUCT COMPONENTS OR PARTS THAT ARE WA...

Page 37: ...R USE OF THE PRODUCT OR PART UPON THE EXPIRATION OF THE LIMITED WARRANTY PERIOD TECHNO S LIABILITY UNDER THIS WARRANTY SHALL TERMINATE Some states do not allow the contractual exclusion or limitation...

Page 38: ...sing out of any claimed breach of this Limited Warranty may be brought by the more than one 1 year following date of purchase of a Product or Part This Agreement shall be governed in all respects by t...

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