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Technifor TD412, Operating And Maintenance Manual Integration

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Technifor TD412 Operating And Maintenance Manual Integration Download Page 13

A

Operating instructions for the machine

C

Ref. DCD01/3078 - TD412_en_C

13/62

Box 2 

• Control Unit 

Remove the CCU’s protective packing at the last moment. Quickly connect the optical 
fiber as soon as the marking head is in position on its mounting bracket (workstation). 

Remove the protective plugs only when installing. 
Unpack as shown in the following diagram. 

Keep the packing in case the machine has to be returned. 

Dismantling the system: see page(s) 58

Summary of Contents for TD412

Page 1: ...Gravotech reserves all rights to modify its products This document is non contractual OPERATING AND MAINTENANCE MANUAL INTEGRATION TD412 MARKING LASER integrable version Ref DCD01 3078 TD412_en_C Las...

Page 2: ...the machine 14 3 Technical specifications 15 Laser beam 15 Power supply 15 Environment 15 Aiming diode focusing diode 15 4 Physical characteristics 15 5 Dimensional drawings 16 TD412 dimensional draw...

Page 3: ...e I O Phoenix connector 44 Characteristics of the Inputs 45 Characteristics of the Outputs 45 3 Wiring example 46 F Marking 49 1 Marking process flowchart 49 2 Using the T700W program 50 G Preventive...

Page 4: ...ectronic dimensional drawings available upon request The optical fiber linking the CCU to the marking head must respect a minimum bending radius of 90 mm 3 543 in Minimize shocks and vibrations on the...

Page 5: ...equipment available when contacting Gravotech 3 Labels The various compliance labels are Required safety labels Warranty labels These labels guarantee the TD412 laser was not opened or dismantled Ope...

Page 6: ...e laws of the Member States relating to electromagnetic compatibility In this context the equipment is compliant with the following norms Standard NF EN 61000 6 2 of January 2006 concerning electromag...

Page 7: ...lease contact Gravotech The modification or transformation of this equipment adaptation and installation of accessories not recommended by Gravotech integration piloting by a command device connection...

Page 8: ...he above operating instructions or other general safety rules applicable to the use of this equipment or resulting from misuse Furthermore disregard for the instructions will void the warranty This ma...

Page 9: ...egulation in the restricted area Access to the restricted laser area is regulated Only competent personnel having attended proper training can remain during the operation this implies medical aptitude...

Page 10: ...nds or an object in the laser beam s trajectory Never stare into the primary laser beam Avoid direct eye exposure to diode laser beam Do not direct the beam towards other persons openings or windows D...

Page 11: ...A of the ISO 11553 1 2005 norm In this case adapt an extraction system with filtration if necessary to the marking station This system vacuums eventual emissions from the marking area It must be linke...

Page 12: ...marking program 1 test plate for the machine a pair of safety goggles head CCU connecting cable x3 RS232 cable power cable DB37 connector with jumpers 2 caps for the focal lens protection additional a...

Page 13: ...acking at the last moment Quickly connect the optical fiber as soon as the marking head is in position on its mounting bracket workstation Remove the protective plugs only when installing Unpack as sh...

Page 14: ...function power control and command Never ship the CCU connected to the marking head Marking is carried out by the marking head which integrates two motors X Y to displace the laser beam on the part t...

Page 15: ...W maximum wave length 650 nm class 2M EN 60825 1 4 Physical characteristics dimensions L x w x h Laser module marking head 690 mm 27 165 in x 138 4 mm 5 449 in x 203 mm 7 992 in without optical fiber...

Page 16: ...he machine C Ref DCD01 3078 TD412_en_C 16 62 5 Dimensional drawings TD412 dimensional drawing Units mm Optical fiber the optical fiber connecting the CCU to the Laser module must never be bent to a ra...

Page 17: ...AOperating instructions for the machine C Ref DCD01 3078 TD412_en_C 17 62 Dimensional drawing of the Control Unit in rack configuration standard version Units mm 1 Air vent 2 Airflow direction 1 2...

Page 18: ...TD412_en_C 18 62 Dimensional drawing Protective ring The protective ring is screwed to the optical output of the marking head The ring can be unscrewed and replaced by a link system between the marki...

Page 19: ...Marking machine support with height adjustment range of 300 mm 11 811 in The marking head is attached to a column stand with a Z axis The Z axis is adjusted manually using the crank han dle and the ru...

Page 20: ...992 in focal lens Ref 53727 Key chuck Pilots a rotating third axis DMC for marking on circular parts Ref 64892 Manual chuck Pilots a rotating third axis DMC for marking on circular parts Ref ES10 Ref...

Page 21: ...omponents The kit comprises 1 bottle s of cleaning solution 1 packet s of lens cleaning wipes 1 packet s of cotton buds for mirrors Ref 51698 The green button is used to launch marking same function a...

Page 22: ...pin Bolts should not penetrate more than 15 mm 0 591 in into the casing Pins should not penetrate more than 10 mm 0 394 in in the casing Torque is 10 Nm 7 373 lb ft maximum Never switch on the machin...

Page 23: ...ad and the part 2 Laser protection glass HT 1064 nm 3 Marking laser Marking in the upwards direction 4 Plate to be marked Control Unit Position the Control Unit horizontally in a dry ventilated area a...

Page 24: ...the proper distance from the marking head This is the focal distance or working distance This distance varies depending on the focal lens used and the specific characteristics of the machine s laser b...

Page 25: ...7 point connector Head CCU connecting cable 2 19 point connector Head CCU connecting cable 3 RF cord for module CCU connection 4 Optical fiber The different elements of the equipment must be connected...

Page 26: ...s 4 17 point connector Head CCU connecting cable cable supplied X Y signals 5 37 point connector DB37F external signals 6 I O connector 7 DB9F connector I2C 8 Connection for circular marking device DB...

Page 27: ...the laser diode head CCU connecting cable 17 19 point connector SubD9 points for RS232 link 37 point connector with jumpers RF cord for module CCU connection power supply Connection of the optical fib...

Page 28: ...ect the fiber to the laser diode Replace the cover and the sides of the CCU using the screws supplied in the bag Connection of the marking head to the CCU Connect the marking head to the CCU with the...

Page 29: ...esence of the DB37F connector with jumpers Connecting the RF cord for module CCU connection Push the connectors into the socket and tighten the locking rings Make sure the connection is correct Power...

Page 30: ...g 5 Function keys F1 F2 F3 6 Backlit screen 7 Up Down Left Right arrows 8 Validation key aiming diode focusing diode management 9 Emergency stop push button 10 Air inlet 11 Error light See Summary tab...

Page 31: ...ess CCU ready Green light lit The following message is displayed Turn key to start Put the safety key in 1 position Press the shutter button The green shutter light starts to flash Close the safety ch...

Page 32: ...he external mode allows power to be controlled from the T700W marking software The user can no longer change the power using the keyboard commands Switching between internal external mode Adjusting th...

Page 33: ...ble parameters date time etc The second gives a summary of the CCU s software network configuration This menu contains technical infor mation that can be communicated to the distributor or the technic...

Page 34: ...Used to communicate with the marking program and to configure variable data counters time date variables etc without having to start up the laser Power down Put the power button in 0 position Emergen...

Page 35: ...uipment earth via the shortest possible link Grounding connect together all the conductive metal grounds no paint or treatment such as anodization of the equipment frame cabinet marking machine to ens...

Page 36: ...current 500 mA in total for all the 24 V DC pins The grounds are shared by pins 26 27 28 10 27 24 V DC Grounding 0 V 10 Positive potential 27 Negative potential 11 28 24 V DC Grounding 0 V 11 Positive...

Page 37: ...top Information contact 18 36 closes The shutter closes The Shutter status Information contact 16 34 opens The elements connected to the laser source are no longer powered Restart the machine using th...

Page 38: ...ins 5 and 24 Minimim pulse duration 500 ms Shunt this input if not in use Start marking Input 6 25 dry contact Used to start up marking To activate the Start marking Input establish a zero potential e...

Page 39: ...Shunt this input if not in use Safety circuit reset Input 19 37 dry contact Equivalent and remote function of the front of the CCU To activate the Safety circuit reset Input establish a zero potential...

Page 40: ...n progress Output 15 33 dry contact This signal indicates that the CCU is performing a marking The information Marking in progress is available between pins 15 and 33 It is provided by a potential fre...

Page 41: ...ck B Interlock A Stop marking Start marking Grounding 0 V Grounding 0 V Grounding 0 V Shutter command Key contact Information Laser alarm Information Ready to marking Information Marking in progress I...

Page 42: ...Input Shutter command CCU front panel or terminal 8 29 Input Interlock Terminal 3 22 4 23 Information Shutter s condition Terminal 16 34 Green light Shutter CCU front panel Transmission of the marking...

Page 43: ...500 ms or press the shutter button CCU front panel The shutter opens if the Interlock double input is closed indicator light on The shutter remains closed if the Interlock double input is opened 5 The...

Page 44: ...ctivated Contact opening Input non activated 5 6 Input I2 Dry contact Contact closing Input activated Contact opening Input non activated 7 8 Input I3 Dry contact Contact closing Input activated Conta...

Page 45: ...itive logic Intensity consumed per Input approximately 10 mA Example of wiring for an Input dry contact Input I0 Characteristics of the Outputs 2 relay type outputs are available Maximum voltage 24 V...

Page 46: ...ts Outputs Emergency stop A Emergency stop A Emergency stop B Emergency stop B 24 V 0 V Interlock A Interlock A Interlock B Interlock B Stop marking Stop marking Start marking Start marking Key contac...

Page 47: ...ternal power supply to the dedicated Inputs Outputs Shutter command Shutter command Shutter s condition Shutter s condition Key state Key state Information Emergency stop Information Emergency stop Sa...

Page 48: ...ACommunication E Ref DCD01 3078 TD412_en_C 48 62 Example of power supply to the generic Inputs Outputs Input I0 Input I1 Input I2 Input I3 Input I4 Input I5 Output S0 Output S1...

Page 49: ...not depending on the functioning mode 2b Selecting marking files selection of the file to activate when several files can be marked in a single production cycle AON Input combination 3 File marked ma...

Page 50: ...alike it is used to mark simple text or text with variable settings Example of a screen in French Program functions font management logo management variables dates counters batch numbers shift codes l...

Page 51: ...the optical elements Protection labels must remain untampered as a proof the marking head was not opened The focal lens is covered with a protective glass to avoid any risk of lens damage This glass...

Page 52: ...nliness 2 Element ventilation and cooling The CCU and certain elements of the laser require active cooling using fans The protection grids by which the cooling air comes in and out must be cleaned and...

Page 53: ...arking system is equipped with a number of detectors in order to insure its functioning and to stop the laser source in the event of a problem This prevents significant damage to the equipment In the...

Page 54: ...urrent problem the system records and stores the errors which have caused the Laser source to stop Each message is time stamped and gives the code for the error detected To access the history go to th...

Page 55: ...des Description E1 E2 SHUTTER DEFECT E3 T HIGH CRYSTAL E4 T HIGH BOARD E5 T LOW DIODE E6 T HIGH DIODE E7 E8 POWER SUPPLY ERROR E9 OVERVOLTAGE DIODE E10 CURRENT ERROR E11 OVERCURRENT DIODE E12 T DIODE...

Page 56: ...nvironment If the CCU s ventilation grilles are clogged fit more effective protection for the CCU E14 INTERLOCK If this error occurs when the laser is initially started up with the key in 1 position t...

Page 57: ...curved into a radius of less than 90 mm 3 543 in Check the focal lens is clean No marking Check if there is the cap for the focal lens protection If the item is not marked Put the safety key in 1 pos...

Page 58: ...tep 3 Open the CCU see Connection of the optical fiber Step 4 Disconnect the optical fiber at the diode Replace the plugs on the fiber side and the diode side Step 5 Dismantle the marking head M6 scre...

Page 59: ...ADismantling the system I Ref DCD01 3078 TD412_en_C 59 62 1 Side s x2 2 Cover 3 Strain relief with pigtail 4 Optical fiber 5 Protection cap s optical fiber 6 Laser diode 7 Protection cap s laser diode...

Page 60: ...d spare parts Please give the item codes with your order to speed processing 1 Spare parts Reference JDE Description 50938 3 m 9 842 ft Head CCU connecting cable 19 point connector 50939 3 m 9 842 ft...

Page 61: ...tor Definition of the microphone position The microphone is positioned 1 m 3 281 ft in front of the machine and 1 4 m 4 593 ft from the floor The measurements were taken according to the regulations o...

Page 62: ...BA PL 52 315 WROC AW Tel 48 71 796 04 01 Fax 48 71 796 04 02 E mail infopl technifor com CZECH REPUBLIC Technifor Sro Mezirka 775 1 60200 BRNO Tel 420 725 016 858 E mail info cz technifor com TURKEY...

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