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13

(4) With the “Lo” knob of the manifold valve open, run

the vacuum pump. Run the pump until the pres-

sure is –101 kPa (–76 cmHg). The operation time

for the vacuum pump varies with tubing length

and the capacity of the pump. The following table

shows the amount of time required for evacuation:

Table 6

The required time in the above table is calculated

based on the assumption that the ideal (or target) vac-

uum condition is around 10 mmHg abs.

(5) With the vacuum pump still running, close the “Lo”

knob of the manifold valve. Then stop the vacuum

pump. Fully close the low-pressure valve and stop

the vacuum pump. (Wait 1 – 2 minutes and check

that the manifold gauge pointer does not return. If

it does return, find and repair the leak, then apply

the vacuum again.)

(6) With a hex wrench, turn the valve stem on the nar-

row tube service valve counter-clockwise by 90

degrees (1/4 turn) for 10 seconds, and then turn

the stem clockwise to close it again.

(7) With a standard screwdriver, turn the wide tube

service valve stem counterclockwise to fully open

the valve.

(8) Turn the narrow tube service valve stem counter-

clockwise to fully open the valve.

(9)

Loosen the vacuum hose connected to the wide

tube service port slightly to release the pressure.

Then, remove the hose.

(10) Leak test all joints at the tubing (both indoor and

outdoors) with liquid soap. Bubbles indicate a leak.

Be sure to wipe off the soap with a clean cloth.

NOTE

CAUTION

Be sure to completely insert

the hex wrench before

attempting to turn the valve.

Required time for evacuation when capacity

of 100 liter/h vacuum pump is used

20 min. or more

CAUTION

If a CFC gas detector is

used, use a special detec-

tor for HFC refrigerant

(such as R410 and R134a).

Summary of Contents for GRF194MR5IAA

Page 1: ...Required for Installation 2 INSTALLA TION SITE SELECTION 3 2 1 Indoor Unit 2 2 Outdoor Unit 2 3 Outer Dimensions of Outdoor Unit 2 4 Diagram of Outdoor Unit Installation 3 INSTALLATION PROCESS 8 3 1 E...

Page 2: ...king up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut yo...

Page 3: ...utlet or A C workshop 1 4 Type of Copper Tube and Insulation Material If you wish to purchase these materials separately from a local source you will need 1 Deoxidized annealed copper tube for refrige...

Page 4: ...stricted air flow around the unit install the unit within the maximum elevation difference H1 H2 H3 above or below the outdoor unit and within a total tubing length L1 L2 L1 L2 L3 from the outdoor uni...

Page 5: ...n 17 m 6 35 6 35 9 52 Union 12 7 9 52 9 52 A B 94 124 types Outdoor unit Indoor unit 184 type Flare 9 52 Union 12 7 12 7 Flare 9 52 A joint for connecting tubes of different sizes More than 17 m Fig 2...

Page 6: ...52 C 94 124 types Outdoor unit Indoor unit 94 124 types 184 type Less than 17 m 6 35 6 35 9 52 9 52 9 52 6 35 9 52 A 9 52 B 9 52 C 94 124 type Outdoor unit Indoor unit 94 124 type 94 124 type GRF244MR...

Page 7: ...will not magnify operating noise or vibration Fasten in place with the anchor bolts M10 provide a base using concrete or similar material and ensure proper drainage select a location where there is n...

Page 8: ...ure below are spaces that are required in order to maintain performance Install in a location where the dimensions indicated by are ensured and where 2 or more faces of the unit are unobstructed In pr...

Page 9: ...own and pull it toward you Refer to 2 4 Diagram of Outdoor Unit Installation 3 Remove the tubing panel in order to attach covers as needed according to the number of indoor units Refer to 2 4 Diagram...

Page 10: ...ngth 3 5 Caution before Connecting Tubes Tightly a Be sure to apply a sealing cap or water proof tape to prevent dust or water from getting into the tubes before they are used b Be sure to apply refri...

Page 11: ...1 clamp approx every 120 cm Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also be sure the condensation drain hose splits away from the bundle and drip...

Page 12: ...is cycle is repeated until the room temperature is lowered to the target level During the heating cycle the direction of refrigerant flow is reversed by a 4 way valve As a result the condenser draws h...

Page 13: ...th pressure gauges to the service port on the Hi Lo B A C Service valve on narrow tube side Service valve on wide tube side With push pin Hex wrench nominal size 4 mm not provided Manifold gauge speci...

Page 14: ...in 6 With a hex wrench turn the valve stem on the nar row tube service valve counter clockwise by 90 degrees 1 4 turn for 10 seconds and then turn the stem clockwise to close it again 7 With a standar...

Page 15: ...le at the outdoor unit This work must be performed during cooling operation The refrigerant gas cannot be recovered during heating operation During winter or if the temperature sensor prevents cooling...

Page 16: ...nstructions 5 1 General Precautions on Wiring 1 Before wiring confirm the rated voltage of the unit as shown on its nameplate then carry out the wiring closely following the wiring diagram 2 Provide a...

Page 17: ...ly Single phase AC 220 240 V B CAUTION Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram The indoor unit draws its power from the outdoor unit 5 3 Wiring Syst...

Page 18: ...ature sensor Humidity sensor BK BK Black W White R Red GRN Green Y Yellow BL Blue GY Gray Fig 27a INDOOR UNIT BK BK Control panel Terminal board Display receiver panel GRN Fan motor Flap motor W W W W...

Page 19: ...7 9 CN35 WHT 3 1 5 SI BRN TERMINAL BASE 3P 6 6 7 7 WHT BLK WHT PAM PAM CN23 4 4 5 5 WHT BLK WHT 1 1 2 2 BLK BLK WHT CT CT WHT CN08 1 1 3 3 BLK BLK WHT PRY PRY RED CN21 W W AC200 L2 CN29 BLK YEL YEL BL...

Page 20: ...PCB HS ORG 7 9 CN35 WHT 3 1 5 SI BRN TERMINAL BASE 3P 6 6 7 7 WHT BLK WHT PAM PAM CN23 4 4 5 5 WHT BLK WHT 1 1 2 2 BLK BLK WHT CT CT WHT CN08 1 1 3 3 BLK BLK WHT PRY PRY RED CN21 W W AC200 L2 CN29 BLK...

Page 21: ...it on the termi nal plate and fix it securely with the removed ter minal screw using a screwdriver For stranded wiring 1 Cut the wire end with a cutting pliers then strip the insulation to expose the...

Page 22: ...iring Instructions for the Outdoor Unit The below explanation uses model GRF244MR5IAA as an example With model GRF194MR5IAA there is no terminal block C Be sure to correctly align inter unit cables A...

Page 23: ...h unit If there is cold air mixed in with the warm air check the tubing connections again Checking tubing and wiring Perform the test run and check that operation is nor mal If there is an error in tu...

Page 24: ...tubing connections Drain connections are secure and water drains properly Putty has been used to close the hole in the wall All service valves are fully open Remote controller signals are being posit...

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