background image

85264189906000   

Model Combinations

Indoor Units

Outdoor Units

MCAF94MR5IAA     GRF194MR5IAA

MCAF124MR5IAA      GRF244MR5IAA

MCAF184MR5IAA

Combine indoor and outdoor units only as listed in
the combination tables for 2-room or 3-room out-
door units as shown in their respective manuals.

Power Source:
50 Hz, single-phase, 220 – 240 V / 60 Hz, single-phase,
220 V

COOL/ DRY/HEAT Model

Indoor unit B

Indoor unit A

Outdoor unit

Indoor unit C

Combination example

This air conditioner uses the new refrigerant R410A.

Contents

Page

IMPORTANT!
Please Read Before Starting 
.................................. 1

1.

GENERAL .......................................................... 2
1-1. Tools Required for Installation (not supplied)
1-2. Accessories Supplied with Unit
1-3. Optional Copper Tubing Kit
1-4. Type of Copper Tube and Insulation Material
1-5. Additional Materials Required for Installation

2.

INSTALLATION SITE SELECTION ................... 3
2-1. Indoor Unit
2-2. Outdoor Unit
2-3. Outer Dimensions of Outdoor Unit
2-4. Diagram of Outdoor Unit Installation

3. INSTALLATION PROCESS ................................ 8

3-1. Embedding the Tubing and Wiring
3-2. Installing Outdoor Unit
3-3. Use of the Flaring Method
3-4. Flaring Procedure with a Flare Tool
3-5. Caution before Connecting Tubes Tightly
3-6. Tubing Connections
3-7. Insulation of Refrigerant Tubing
3-8. Taping the Tubes
3-9. Finishing the Installation
3-10. Refrigerant Operation System

4. AIR PURGING ................................................... 12

Air Purging with a Vacuum Pump (for Test Run)

Pump Down

5. WIRING INSTRUCTIONS ................................ 15

5-1. General Precautions on Wiring
5-2. Recommended Wire Length and Diameter
5-3. Wiring System Diagram
5-4. Electric Wiring Diagram
5-5. How to Connect Wiring to the Terminal
5-6. Wiring Instructions for the Outdoor Unit

6. TEST RUN......................................................... 22

7. INSTALLATION CHECK SHEET ...................... 23

02/2004

INSTALLATION INSTRUCTIONS

Multi Split system air conditioner

 -

Summary of Contents for GRF194MR5IAA

Page 1: ...Required for Installation 2 INSTALLA TION SITE SELECTION 3 2 1 Indoor Unit 2 2 Outdoor Unit 2 3 Outer Dimensions of Outdoor Unit 2 4 Diagram of Outdoor Unit Installation 3 INSTALLATION PROCESS 8 3 1 E...

Page 2: ...king up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut yo...

Page 3: ...utlet or A C workshop 1 4 Type of Copper Tube and Insulation Material If you wish to purchase these materials separately from a local source you will need 1 Deoxidized annealed copper tube for refrige...

Page 4: ...stricted air flow around the unit install the unit within the maximum elevation difference H1 H2 H3 above or below the outdoor unit and within a total tubing length L1 L2 L1 L2 L3 from the outdoor uni...

Page 5: ...n 17 m 6 35 6 35 9 52 Union 12 7 9 52 9 52 A B 94 124 types Outdoor unit Indoor unit 184 type Flare 9 52 Union 12 7 12 7 Flare 9 52 A joint for connecting tubes of different sizes More than 17 m Fig 2...

Page 6: ...52 C 94 124 types Outdoor unit Indoor unit 94 124 types 184 type Less than 17 m 6 35 6 35 9 52 9 52 9 52 6 35 9 52 A 9 52 B 9 52 C 94 124 type Outdoor unit Indoor unit 94 124 type 94 124 type GRF244MR...

Page 7: ...will not magnify operating noise or vibration Fasten in place with the anchor bolts M10 provide a base using concrete or similar material and ensure proper drainage select a location where there is n...

Page 8: ...ure below are spaces that are required in order to maintain performance Install in a location where the dimensions indicated by are ensured and where 2 or more faces of the unit are unobstructed In pr...

Page 9: ...own and pull it toward you Refer to 2 4 Diagram of Outdoor Unit Installation 3 Remove the tubing panel in order to attach covers as needed according to the number of indoor units Refer to 2 4 Diagram...

Page 10: ...ngth 3 5 Caution before Connecting Tubes Tightly a Be sure to apply a sealing cap or water proof tape to prevent dust or water from getting into the tubes before they are used b Be sure to apply refri...

Page 11: ...1 clamp approx every 120 cm Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also be sure the condensation drain hose splits away from the bundle and drip...

Page 12: ...is cycle is repeated until the room temperature is lowered to the target level During the heating cycle the direction of refrigerant flow is reversed by a 4 way valve As a result the condenser draws h...

Page 13: ...th pressure gauges to the service port on the Hi Lo B A C Service valve on narrow tube side Service valve on wide tube side With push pin Hex wrench nominal size 4 mm not provided Manifold gauge speci...

Page 14: ...in 6 With a hex wrench turn the valve stem on the nar row tube service valve counter clockwise by 90 degrees 1 4 turn for 10 seconds and then turn the stem clockwise to close it again 7 With a standar...

Page 15: ...le at the outdoor unit This work must be performed during cooling operation The refrigerant gas cannot be recovered during heating operation During winter or if the temperature sensor prevents cooling...

Page 16: ...nstructions 5 1 General Precautions on Wiring 1 Before wiring confirm the rated voltage of the unit as shown on its nameplate then carry out the wiring closely following the wiring diagram 2 Provide a...

Page 17: ...ly Single phase AC 220 240 V B CAUTION Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram The indoor unit draws its power from the outdoor unit 5 3 Wiring Syst...

Page 18: ...ature sensor Humidity sensor BK BK Black W White R Red GRN Green Y Yellow BL Blue GY Gray Fig 27a INDOOR UNIT BK BK Control panel Terminal board Display receiver panel GRN Fan motor Flap motor W W W W...

Page 19: ...7 9 CN35 WHT 3 1 5 SI BRN TERMINAL BASE 3P 6 6 7 7 WHT BLK WHT PAM PAM CN23 4 4 5 5 WHT BLK WHT 1 1 2 2 BLK BLK WHT CT CT WHT CN08 1 1 3 3 BLK BLK WHT PRY PRY RED CN21 W W AC200 L2 CN29 BLK YEL YEL BL...

Page 20: ...PCB HS ORG 7 9 CN35 WHT 3 1 5 SI BRN TERMINAL BASE 3P 6 6 7 7 WHT BLK WHT PAM PAM CN23 4 4 5 5 WHT BLK WHT 1 1 2 2 BLK BLK WHT CT CT WHT CN08 1 1 3 3 BLK BLK WHT PRY PRY RED CN21 W W AC200 L2 CN29 BLK...

Page 21: ...it on the termi nal plate and fix it securely with the removed ter minal screw using a screwdriver For stranded wiring 1 Cut the wire end with a cutting pliers then strip the insulation to expose the...

Page 22: ...iring Instructions for the Outdoor Unit The below explanation uses model GRF244MR5IAA as an example With model GRF194MR5IAA there is no terminal block C Be sure to correctly align inter unit cables A...

Page 23: ...h unit If there is cold air mixed in with the warm air check the tubing connections again Checking tubing and wiring Perform the test run and check that operation is nor mal If there is an error in tu...

Page 24: ...tubing connections Drain connections are secure and water drains properly Putty has been used to close the hole in the wall All service valves are fully open Remote controller signals are being posit...

Reviews: