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FXB630 Flange Facing and Grooving Machine

PACKING CASE CONTENTS

The following amendments will relate to the packing case contents –

Section 5.2

when a Hydraulic

Drive option is required the subsequent items will not be supplied;

Hydraulic Drive:

Pneumatic Drive Motor with Key and Flange

Filter Lubricator

17.

Air Pipe and Control Valve

Air Motor Manufacturers Information

OPERATING INSTRUCTIONS

The following instructions are for operating the flange facing machine when correctly installed on a

flange

(See installation procedures)

it is assumed that an appropriate Hydraulic supply is available

(20l/min / 4.4GPM)

CONNECTION TO HYDRAULIC SUPPLY

When connecting the machine to the Hydraulic supply observe all warning and cautions

details;

CAUTION: ALL HOSES MUST BE CONNECTED PRIOR TO OPERATING THE

FLANGE FACING MACHINE.

ENSURE THE CORRECT PRESSURE RATED HOSES ARE USED.

Saeur Danfoss Technical Information – Hydraulic Systems Rev AD- June 2009

GENERAL:

(A) ALL SAFETY PROCEDURES MUST BE OBSERVED AND STRICTLY

ADHERED TO BEFORE AND WHEN OPERATING THIS EQUIPMENT.

(B) ONLY QUALIFIED AND COMPETENT PERSONNEL SHOULD OPERATE THIS

EQUIPMENT.

(C) ONLY QUALIFIED AND COMPETENT PERSONNEL SHOULD SERVICE AND

MAINTAIN THIS EQUIPMENT.

(D) IT IS ADVISABLE THAT THE HYDRAULIC POWER SUPPLY IS FITTED WITH

A SUITABLE FILTER (MAX 10µm)

(E) DO NOT EXPOSE THE MOTOR TO PRESSURES, PRESSURE

DROPS AND SPEEDS ABOVE THE MAX. VALUES STATED.

Summary of Contents for SILK FXB630

Page 1: ... MANUAL FXB630 FLANGE FACING AND GROOVING MACHINE Revision E TEAM Shap Road Kendal Cumbria LA9 6RU United Kingdom Tel 44 0 1539 729009 Fax 44 0 1539 729359 TEAM is an ISO9001 registered company Copyright 2022 TEAM ...

Page 2: ...llation operation maintenance and servicing should only be carried out by suitably qualified and experienced personnel The following symbols are used to highlight important areas of this document which relate to potential hazards and residual risks Important statements regarding the use handling or operation of the equipment Warnings to prevent injury to operator and or local personnel Cautions to...

Page 3: ...o TEAM with evidence of the purchase date 2 it has been purchased by the user and has not been used for hire purposes 3 it has not been misused or handled carelessly and has been stored and maintained in accordance with any instructions provided by TEAM 4 repairs have not been attempted other than by a member of TEAM service team or by a service provider duly authorised by TEAM to carry out such r...

Page 4: ... 5 2 Setting up the equipment 23 5 2 1 Unpacking the machine 23 5 2 2 Fitting the base assembly 25 5 2 3 Installing the FXB630 assembly 26 5 2 4 Balancing the machine vertical use 27 5 2 5 Changing the leadscrew 29 5 2 6 Setting up the tool facing and grooving 31 5 3 Using the equipment 32 5 3 1 Connection to Air Supply 32 5 3 2 Starting the machine Facing and Grooving 33 5 4 Removing the equipmen...

Page 5: ... B Surface metrology 59 APPENDIX C V Groove measurement 62 APPENDIX D Air motor manufacturers information 64 APPENDIX E Declaration of Conformity 70 APPENDIX F Hydraulic Drive FX5000 71 Technical Description 71 Machine Specifications 72 Safety Information 73 Warnings and Cautions Hydraulics 73 Packing Case Contents 74 Operating Instructions 74 Connection to Hydraulic Supply 74 Hose Connections for...

Page 6: ...XB630 Flange Facing and Grooving Machine 5 Fig 1 FXB630 Flange Facing and Grooving Machine main assemblies Motor unit Drive hub assembly Surfacing arm assembly and toolpost Base assembly Gearbox assembly ...

Page 7: ...and Grooving Machine 6 Fig 2 FXB630 Flange Facing and Grooving Machine exploded view Motor unit Drive hub assembly Surfacing arm assembly and toolpost Base assembly Gearbox assembly Setting strap 3 off Adjustable jaws 3 off ...

Page 8: ...intained in accordance with the information contained within this manual Take care of this manual it is an essential source of information 1 2 EQUIPMENT DESCRIPTION The FXB630 flange facing machine is designed to machine flange faces from 153mm 6 to 762mm 30 in diameter with bore diameters from 153mm 6 to 711 mm 28 at any location having a minimum pneumatic air supply of 1 8m3 m 6 bar 64 cfm 87 ps...

Page 9: ...FLANGE DIAMETER RANGE 153 mm 6 153mm 6 to 254 mm 10 254 mm 10 254mm 10 to 457 mm 18 406 mm 16 457mm 18 to 711 mm 28 Table 1 The range of flange diameters for each base assembly Each base assembly consists of a flat three sided plate with a radius machined on each corner A hole drilled and tapped in the face of each corner together with similar tapped holes in the centre of each straight face enabl...

Page 10: ...otor unit which is mounted directly to the power cap The Power Cap is assembled onto the Drive Hub to form the drive hub assembly The drive hub assembly provides the drive input to the gearbox assembly and also provides a rigid support for mounting of the surfacing arm Lifting eye Air motor Gearbox assembly Position of lifting eye for vertical operation on side of body Power cap Slideway clamp ...

Page 11: ... selected at the gearbox Fig 7 The Surfacing arm assembly can achieve cuts to a maximum depth of 1mm 0 040 without flange holes and 0 5mm 0 020 with flange holes Alternative tools can be fitted to the tool post depending on the finish and cut required For further information on cutting tools and surface finish refer to Appendices A and B Right angled toolpost Tool holder Leadscrew Pickup gear Look...

Page 12: ...eutral N position can be used for handfeeding the toolpost for tool positioning 1 2 5 Motor unit The machine is driven by a 1 7 kW 2 2 hp pneumatic motor which has a free running output speed of 936 rpm and incorporates an exhaust manifold and muffler The motor is attached to a motor flange with a worm and wheel shaft secured to the motor spindle The motor and flange assembly is attached to the po...

Page 13: ... height 435 mm 17 13 Machine height above flange face 352 mm 13 85 Maximum rotational diameter 813 mm 32 0 Minimum rotational diameter 635 mm 25 0 Depth of flange required to set the base 83 mm 3 25 Overall machine height 435 mm 17 125 Machine height above flange face 352 mm 13 85 over eye bolt Maximum rotational diameter 813 mm 32 0 ...

Page 14: ...setting 857 mm 33 8 Toolpost travel 40 mm 1 8 Base gripping range Minimum recommended bore diameter 153 mm 6 0 Maximum recommended bore diameter 711 mm 28 0 Depth of flange required to set the base 83 mm 3 25 Gearbox feed rate and machine speed With 6 TPI leadscrew Position 1 0 18 mm 0 007 Position 2 0 25 mm 0 010 Position 3 0 46 mm 0 018 Position 4 0 84 mm 0 033 Position N neutral With 10 TPI lea...

Page 15: ...han 63 Pa 130 dB or actual value if above 130 dB Emission sound power level Indicate either less than 80 dB A or actual value if above 107 dB A MOTOR INFORMATION Type MODEC MT20RT0457ACL2F Maximum power output at 457 rpm 1 7 kW 2 2 hp Maximum speed free running 936 rpm Minimum recommended air supply 1 8 m3 min 64 cfm 6 bar 87 psi Air inlet thread 3 4 BSP ...

Page 16: ...SIONAL TRAINED PERSONNEL WORKING IN AN INDUSTRIAL ENVIRONMENT THIS EQUIPMENT IS INTENDED FOR USE ON METALS AND ANALOGOUS SUBSTANCES THIS EQUIPMENT IS NOT INTENDED FOR USE ON WOOD PLASTIC OR SIMILAR ANALOGOUS SUBSTANCES USE OUTDOORS THIS EQUIPMENT SHOULD NOT BE USED DURING SEVERE WEATHER CONDITIONS PERSONNEL SHOULD NOT OPERATE THIS EQUIPMENT IN WEATHER CONDITIONS WHICH MAY GIVE RISE TO THE FOLLOWIN...

Page 17: ...PPLICABLE HEALTH AND SAFETY REGULATIONS ALWAYS KNOW THE WEIGHT OF THE EQUIPMENT AND THE COMPONENT PARTS REFER TO THE SPECIFICATION PAGE IN THIS MANUAL OR THE MARKING PLATE ON THE EQUIPMENT THE USE OF MECHANICAL LIFTING DEVICES MAY BE A MANDATORY REQUIREMENT FOR LIFTING THIS EQUIPMENT INSTALLATION AND REMOVAL THIS EQUIPMENT IS INTENDED TO BE PORTABLE AND MAY BE USED IN A VARIETY OF LOCATIONS AND OR...

Page 18: ...SARY NOISE AND IMPAIR THE PERFORMANCE OF THE EQUIPMENT NEVER PLACE ANY BODY PARTS ADJACENT TO AN AIR EXHAUST COMPRESSED AIR FORCED INTO THE SKIN IS DANGEROUS AND MAY RESULT IN A SERIOUS SKIN DISORDER ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE MAKING ANY ADJUSTMENTS TO THIS EQUIPMENT ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE DISCONNECTING ANY HOSES DO ...

Page 19: ...elects the direction of the toolpost traverses across the work piece The fully pulled out position N disengages the traverse feed TRAVERSE DIRECTION SELECTOR POSITION TOOL DIRECTION FEED OUT selector fully pushed in Away from centre of work piece FEED IN selector in central position Towards centre of work piece NEUTRAL N selector fully pulled in No movement Traverse direction selector Cutting feed...

Page 20: ...oolpost horizontal movement hand wheel is used to manually position the tool The hand wheel fits onto the hex drive at the end of the surfacing arm leadscrew Toolpost vertical movement feed knob The toolpost movement feed knob determines the vertical position of the tool and the corresponding depth of cut Turn the hand wheel anti clockwise when looking at the end of the handle to move the tool tow...

Page 21: ... set the machine speed at the desired RPM when the control valve is fully open To set the speed proceed follow the instructions in section 5 3 1 The filter lubricator oil regulator control is adjusted to provide a lubrication rate of 5 to 6 drops every 1 minute at full motor speed Fig 10 Filter lubricator pack controls ...

Page 22: ...on speed 8 Set the tool for facing and grooving 9 Performing the machining operation 10 Removal of the machine on completion and preservation and packing 4 3 LIFTING AND SLINGING ARRANGEMENTS The FXB630 machine when complete and in its packing box weighs 143 kg DO NOT ATTEMPT TO MANUALLY MOVE THE MACHINE IN ITS PACKING BOX ALWAYS USE A MECHANICAL LIFTING DEVICE A lifting eyebolt is provided on the...

Page 23: ...RUSION BY UNAUTHORISED PERSONNEL THIS EQUIPMENT HAS DANGEROUS MOVING PARTS KEEP WELL CLEAR AT ALL TIMES DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE EQUIPMENT IS OPERATING ALWAYS STOP AND ISOLATE FIRST THIS EQUIPMENT MAY BE USED IN CONJUNCTION WITH OTHER JOB SPECIFIC EQUIPMENT SUCH AS LIFTING ACCESSORIES AND CUTTING TOOLS SUCH EQUIPMENT MUST BE INSPECTED FOR SUITABILITY PRIOR TO USE DO NOT ATTEMPT...

Page 24: ...supply is available for connection to the machine 1 8m3 min 6 bar 64 cfm 87 psi 5 2 1 Unpacking the machine Fig 11 Packing case contents The machine and associated job specific components are housed in a storage case The case contains the following 1 FXB630 flange facing machine 2 Drive motor with key and flange 3 Base assembly 153mm 6 4 Base assembly 254mm 10 5 Base assembly 460mm 16 6 Adjustable...

Page 25: ...valve 18 Assorted screws M10 x 45 cap head screws 3 off M10 x 25 cap head screws 2 off M10 x 55 cap head screws 2 off M12 x 70 cap head screws 2 off 19 Manual rotating handle 20 Instruction manual CE certificate QA certificate and air motor manufacturer s information 21 1 spare bolt pack 22 Leadscrew and nut 10 TPI The machine and its associated equipment should be removed from the case and visual...

Page 26: ...size of flange to be machined see Table 1 in Section 1 2 1 Note the brass rambolts are to be used if the internal bore of the flange is to be protected from possible damage If using the adjustable rambolts use an M6 Allen key to set the jaw plate on each adjustable jaw to the mid point of its travel or if using the brass jaw rambolts use the C spanner Screw the rambolt fully into the base and posi...

Page 27: ... drive hub 1 Carefully position the machine on the base assembly engaging the central spigot of the machine into the base assembly 2 Secure the machine with the three shouldered bolts 3 Now adjust the machine and surfacing arm parallel with the flange face Secure a DTI dial test indicator to the hub or toolpost 4 Remove the air motor and using the small hand wheel rotate the machine to survey the ...

Page 28: ...ly in the bore Lightly secure the machine with the three shouldered bolts allowing the machine to be moved with a sharp tap from a hammer and soft drift but also maintaining the new position until it is finally centred to the groove IT IS RECOMMENDED THAT ONLY THE HARDENED COLLAR AT THE BASE OF THE MACHINE IS STRUCK WITH A SOFT DRIFT REFER TO SECTION 3 1 AND FIT THE FALL STOP KIT OR SIMILAR DEVICE...

Page 29: ...check that the FXB630 is in balance remove the air motor and using the small manual handwheel rotate the machine several times 4 If the machine is in balance no resistance will be felt If the machine is out of balance move the main weight one hole at a time until no resistance is felt on the handwheel If larger diameter flanges are to be machined it may be necessary to fit the auxiliary counter ba...

Page 30: ...n of surfacing arm clamping plate Fig 16 Fitting the leadscrew To remove the lead screw proceed as follows End plate Leadscrew nut Feed drive shaft 4 cap head screws Surfacing arm clamping plate Leadscrew M4 button head screw Carriage plate Toolpost centre screw Toolpost Star washers Studs ...

Page 31: ...o fit the alternative leadscrew proceed as follows 1 Slide the leadscrew and nut under the carriage plate and between the dovetails and locate into the feed drive shaft secure with the button head screw 2 Holding the leadscrew nut against the back of the carriage plate move the carriage plate until the four mounting holes are aligned refit the securing cap head screws 3 Position and refit the tool...

Page 32: ...ctions 3 and 5 1 2 Using the Right Angled drive toolpost see Fig 17 select the appropriate tool for the job see Appendix A 3 Install the tool in one of the two positions on the toolpost Tool feed is achieved by the toolpost feed knob 4 With the tool in position check that there are no obstructions to the tool and saddle Determine the point at which the tool touches the flange this is achieved by s...

Page 33: ... used to set the machine speed at the desired RPM when the control valve is fully open To set the speed proceed as follows 1 Observe all Warnings and Cautions refer to Sections 3 and 5 1 2 Set traverse direction selector to N feed disengaged 3 Connect the Air lines 4 Close the gate valve and open the control valve 5 Turn on the main air supply 6 Open the gate valve until the desired rotational spe...

Page 34: ...sition WARNING THE MACHINE HAS DANGEROUS MOVING PARTS WHEN OPERATED THEREFORE KEEP WELL CLEAR WARNING SHOULD THE AIR SUPPLY FAIL FOR ANY REASON THE OPERATOR MUST SHUT THE AIR CONTROL VALVE SO THAT IT LOCKS IN THE CLOSED POSITION UNTIL THE AIR SUPPLY HAS BEEN RESTORED 8 Start the machine by opening the air supply refer to Section 5 3 1 WARNING DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE MACHINE IS...

Page 35: ...two positions for mounting the eye bolt when lifting the machine by a hoist If using the machine in a horizontal mode attach the eye bolt to the tapped hole on the power cap If using the machine in a vertical mode use the tapped hole in the drive hub 5 5 STORING THE EQUIPMENT After removing the equipment from the job site the equipment should be thoroughly cleaned and inspected Any faults should b...

Page 36: ... 2 Air supply is below the minimum required to operate the machine Check air supply 3 Faulty air filter lubrication pack Check operation of gate valve and air control valve 4 Faulty air motor Check operation Refer to manufacturer s literature Replace the motor 5 Faulty gearbox Check operation The machine will not traverse 1 Feed selector incorrectly positioned gear not engaged Check position and e...

Page 37: ... Feed rate too high chip thickness too great Reduce tool feed rate 6 Poor tool profile or worn tool Check tool and regrind if necessary 8 Tool and or toolpost not locked in position Check and tighten if required 9 Worn bearings Check and replace if required 10 Surface arm clamp screws loose Check and tighten if required 11 Worn or maladjusted mast bearings Check and adjust A slight pre load on the...

Page 38: ...failure of the equipment It is recommended that all the tasks should be carried out when specified PERIOD TASK Daily when in use or on completion of a job Clean the equipment Check all components are present refer to packing list in Section 5 2 1 and in good working order Check for correct operation of all the control devices Check all fasteners are properly tight Grind the cutting tools Wipe all ...

Page 39: ...reas of the machine from corrosion Annually when in storage Un pack the equipment and check for signs of corrosion or other deterioration Check that all the components are present and in good working order 7 3 RECOMMENDED LUBRICANTS These are the recommended lubricants for the FXB630 Flange Facing and Grooving Machine Component Lubricant type Product name or specification Air motors Oil Light mach...

Page 40: ...R ONE OF ITS AGENTS The following procedures are given for the removal and refitting of the main assemblies so that repair work can be carried out WARNING ENSURE ALL AIR SUPPLIES ARE REMOVED ISOLATED PRIOR TO WORK COMMENCING 7 4 1 Removal of gearbox Fig 20 Gearbox Traverse direction selector Keeper plate Locating dowels Cutting feed rate selector Output gear ...

Page 41: ...arbox assembly off the location dowels and clear of the input and output support bushes Place in a clean safe place 5 If the drive key becomes displaced it will be necessary to remove the selector shaft and gears To do this remove the black anodised handle and securing nuts remove the keeper plate and securing screw before withdrawing the shaft from the gearbox consult the gearbox drawing in parts...

Page 42: ...e broken sections of the original shearpin are removed from the gearbox and check grease for contamination and foreign elements 4 Align the pin in the wormshaft with the slot in the input gear collar and refit the wormshaft Ensure the wormshaft is correctly seated and refit the bearing cap 5 To replace the shearpin in the output shaft remove the Feed Direction black anodised handle by removing the...

Page 43: ...ate correctly without the end plate but if it is not replaced the cast iron dovetail slideway may be damaged To replace the end plate 1 Remove the two end plate mounting studs from the end of the surfacing arm 2 Push the mounting stud through the star washer with the concave side facing the thread 3 Position the end plate and screw the studs back into the slideway POSITION THE ENDPLATE SUCH THAT T...

Page 44: ...Page FXB630 mast and power cap assembly 45 Surfacing arm assembly 48 Gearbox assembly 50 Base assembly 53 Toolpost assembly 55 Fig 23 FXB630 Flange Facing and Grooving Machine Mast and power cap assembly Surfacing arm assembly Base assembly Gearbox assembly Toolpost assembly ...

Page 45: ...FXB630 Flange Facing and Grooving Machine 44 Fig 24 FXB630 mast and power cap assembly ...

Page 46: ...1 SHOE PLATE 11 FXB 0110 1 POWER CAP 12 CP 0117 1 WORMWHEEL 13 FXB 0114 1 WORMWHEEL DRIVE PLATE 14 2 DRIVE KEY 10x10x45 FORM B 15 1 THIN NUT M24 16 1 WASHER M24 17 NOT REQUIRED 18 NOT REQUIRED 19 NOT REQUIRED 20 1 LOWER TAPER BEARING 21 1 UPPER TAPER BEARING 22 1 DOUBLE LIP SEAL 23 CP 0121 1 MOTOR FLANGE 24 1 LOCKNUT 25 1 TAB WASHER 26 2 COLLAR NUTS 27 2 SPRING 28 3 HEX SOC HEAD CAP SCREW M8 x 25 ...

Page 47: ...1 BEARING COVER 50 4 HEX SOC HEAD CAP SCREW M6 x 20 51 3 GREASE NIPPLE M6 54 CP 0104A 3 RETAINER 55 2 SEAL O RING 56 1 BUSH 57 CP 0122A 1 THRUST SPACER 58 2 STUD M12 x 70 59 3 SKT SETSCREW DOG POINT M10 x 16 60 CP 0800A 1 SERIAL NUMBER PLATE HUB 61 CP 0809 1 SERIAL NUMBER PLATE POWER CAP PLATE 62 CP 0830 1 CE SERIAL PLATE 63 CP 0839 1 OVERALL WEIGHT BADGE 64 CP 0840 2 INDIVIDUAL ASSY WEIGHT BADGE ...

Page 48: ...FXB630 Flange Facing and Grooving Machine 47 Fig 25 Surfacing arm assembly ...

Page 49: ...AGE 14 CP 0317 1 LEADSREW NUT 0 75 x 6 TPI ACME 15 CP 0323 2 PUSH OFF STUD 16 CP 0711 1 LEADSREW NUT 0 75 UNC 17 2 PLAIN OILITE BUSH 18 2 PUSH ON FASTENER 19 2 THRUST BALL BEARING 20 1 BUTTON HEAD SOC SCREW M4 x 25 LG 21 4 SOC CAP SCREW M6 x 16 LONG 22 2 SOC CAP SCREW M6 x 20 LONG 23 1 SOC CAP SCREW M6 x 25 LONG 24 10 SOC CAP SCREW M8 x 30 LONG 25 2 CSK SOC SCREW M4 x 25 LONG 26 2 CSK SOC SCREW M5...

Page 50: ...FXB630 Flange Facing and Grooving Machine 49 Fig 26 Gearbox assembly ...

Page 51: ...CP 0222 1 INPUT GEAR 24T 24 CP 0223 1 GEAR 20T IN OUT 25 CP 0217A 1 THRUST WASHER 26 CP 0230 1 OUTPUT SHAFT RETAINER 29 CP 0228 1 WORMSHAFT HOUSING BEARING 30 CP 0229 1 CAPTIVE WASHER 31 1 BUSH 1 OD x 3 4 ID x 3 4 LG 32 CP 0275 2 BUSH 1 OD x 3 4 ID x 3 4 LG 33 1 BUSH 3 4 OD x 1 2 ID x 1 2 LG 34 CP 0276 1 BUSH 1 1 8 OD x 7 8 ID x 3 4 LG 35 CP 0277 1 BUSH 5 8 OD x 3 4 ID x 5 8 LG 36 1 BUSH 7 8 OD x ...

Page 52: ...24T 32T 36T 67 CP 0265 1 30T DRIVE GEAR WITH BOSS 68 1 THRUST WASHER 69 1 SINGLE DIRECTION THRUST BALL BEARING 72 CP 0272 1 40T INPUT GEAR WITH BOSS 73 CP 0273 1 WORMSHAFT 74 CP 0247N 1 INPUT SHAFT 1 2 3 4 N 75 1 EXTERNAL CIRCLIP 16mm 77 2 0 125 DIA ROLL PIN x 1 LG 78 2 SKT SETSCREW DOG POINT M8 x 16 79 2 BUSH 1 OD x 3 4 ID x 3 4 LG 80 CP 0271 1 24T INPUT GEAR WITH BOSS 81 CP 0802 1 LABEL FOR FXB6...

Page 53: ...FXB630 Flange Facing and Grooving Machine 52 Fig 27 Base assembly ...

Page 54: ...FOOT JAW 11 FX 0410 3 SETTING STRAPS 12 3 HEX SOC HEAD CAP SCREW M10 x 40 13 3 WASHERS M10 14 FX 0413 3 RAM BOLT SMALL 15 FX 0414 3 RAM BOLT PAD 16 FX 0415 3 RAM BOLT EXTENSION 17 FX 0416 15 RAM BOLT ADAPTOR 18 6 HEX SKT SET SCREWS DOG POINT M5 x 6 19 20 NOT REQUIRED 21 22 23 3 HEX SOC HEAD CAP SCREW M8 x 20 24 15 HELICOIL INSERTS M10x1 5 25 9 HARDENED ROLLERS 0 375 DIA x 0 375 LG 26 FX 0144 3 MOU...

Page 55: ...FXB630 Flange Facing and Grooving Machine 54 Fig 28 Toolpost assembly ...

Page 56: ...12 FV 0212 1 12T HELICAL GEAR 13 FV 0211 1 12T HELICAL GEAR 14 FV 0210 1 THRUST WASHER 15 1 3 8 ID x 9 16 OD x 3 4 OD FLG x 1 2LG 16 2 CIRCLIP 17 2 SPRING PIN 18 2 M4 x 6 LG SOC SET SCREW CUP POINT 19 FXB 0511 1 MODIFIED FLANGED OILITE BUSH 3 8 ID x 9 16 OD x 3 4 OD FLG x 1 4LG 20 6 M6 HEX NUT 21 1 M6 BRIGHT WASHER 22 1 M12 x 50 LG SOC CAP SCR 23 4 M6 x 12LG SOC CAP SCR 24 2 M5 x 12LG SOC CAP SCR ...

Page 57: ... rigid than its workshop counterpart the choice of tooling and the rate at which metal can be removed will differ from that used in the workshop Each operator has his own favourite tool shape rake and nose radius etc The following gives a general guide to tools and their applications when used on a portable machine TYPES OF TOOL BIT FOR GENERAL PURPOSE AND FINE FINISH ...

Page 58: ...FXB630 Flange Facing and Grooving Machine 57 ...

Page 59: ...FXB630 Flange Facing and Grooving Machine 58 TOOLS FOR V GROOVE PLUNGE MACHINING ...

Page 60: ... the direct indications of magnitude required by workshops Of the usual ways of measuring a wave from the deepest individual roughness depth of surface R Max was too dependent on extremes e g dirt or scratches Conventional statistical terms like RMS present instrumental difficulties The compromise is to use Ra previously known as C L A Centre Line Average which can be determined on a purely geomet...

Page 61: ...the mean line is fitted this allows calculation of some surface parameters Assessment Length Assessment length is the total length of surface to be assessed and is the sum of several sampling lengths L Surface Form Most surfaces are made up of three classes of irregularities These are indicated firstly as a composite surface then as constituent parts ...

Page 62: ...accuracies of machine such as slideway of arm lift Components of surface finish are like a ploughed field Roughness earth and stones waviness ruts left by the plough form curve of the field The two most common terms now in use are Ra C L A Roughness Average Centre Line Average R M S Root Mean Square The two standards in use today to define these are Metric µm micro meter Imperial 63 Root Mean Squa...

Page 63: ...FXB630 Flange Facing and Grooving Machine 62 APPENDIX C V GROOVE MEASUREMENT ...

Page 64: ...FXB630 Flange Facing and Grooving Machine 63 ...

Page 65: ...FXB630 Flange Facing and Grooving Machine 64 APPENDIX D AIR MOTOR MANUFACTURERS INFORMATION ...

Page 66: ...FXB630 Flange Facing and Grooving Machine 65 ...

Page 67: ...FXB630 Flange Facing and Grooving Machine 66 ...

Page 68: ...FXB630 Flange Facing and Grooving Machine 67 ...

Page 69: ...FXB630 Flange Facing and Grooving Machine 68 ...

Page 70: ...FXB630 Flange Facing and Grooving Machine 69 ...

Page 71: ...FXB630 Flange Facing and Grooving Machine 70 APPENDIX E DECLARATION OF CONFORMITY TEAM Furman House Shap Road Kendal Cumbria LA9 6RU England Tel No 44 0 1539 729009 ...

Page 72: ...version kit which is designed to accommodate a Hydraulic Motor instead of the Pneumatic motor The Hydraulic motor is located directly onto the Power cap with 2 Off 3 8 BSPP ports located in the end of the motor to allow suitable hydraulic fittings to be secured Hydraulic connections only supplied if specified at time of order With the hydraulic fittings secured to the motor appropriately rated hyd...

Page 73: ...es stated below MACHINE SPECIFICATIONS Drive Motor Type Danfoss OMM 32 End Ports Max Power Output 2 4 kW 3 2 hp Free Speed 630 RPM Max Flow rate Intermittent 25l min 5 5 GPM Max Flow rate Continuous 20l min 4 4 GPM Recommended Oil Supply 20l min 4 4 GPM Max Pressure Continuous 140 Bar 2030 PSI Port Connections 3 8 BSPP 3 8 BSPP Ports Conversion Kit FX5000 Power Cap ...

Page 74: ...P IMMEDIATELY C ENSURE THE CORRECT PRESSURE RATED HOSES ARE USED D ENSURE AN EMERGENCY STOP IS ALWAYS IN REACH OF THE MACHINE OPERATOR E THE OPERATOR MUST ENSURE THAT THE HYDRAULIC PUMP IS TURNED OFF BEFORE MAKING ADJUSTMENTS TO THE EQUIPMENT F NEVER ALLOW ANOTHER PERSON TO OPERATE THE HYDRAULIC PUMP REMEMBER ONE MACHINE ONE OPERATOR G DO NOT PRESSURISE THE EQUIPMENT IF ANY OF THE SUPPLY HOSES OR ...

Page 75: ...le 20l min 4 4GPM CONNECTION TO HYDRAULIC SUPPLY When connecting the machine to the Hydraulic supply observe all warning and cautions details CAUTION ALL HOSES MUST BE CONNECTED PRIOR TO OPERATING THE FLANGE FACING MACHINE ENSURE THE CORRECT PRESSURE RATED HOSES ARE USED 1 Saeur Danfoss Technical Information Hydraulic Systems Rev AD June 2009 GENERAL A ALL SAFETY PROCEDURES MUST BE OBSERVED AND ST...

Page 76: ... HOSES FROM THE FITTINGS ENSURE THAT THERE IS NO PRESSURE IN THE LINE WHEN A DISCONNECTION IS PERFORMED THERE COULD BE A RESIDUAL PRESSURE THAT DEPENDING ON TEMPERATURE AND POSITION COULD REACH HIGH VALUES THIS MAY PREVENT THE OPENING OF THE COUPLING THEREFORE THE CONNECTION IS NOT POSSIBLE Figure A4 Hydraulic Connections On connection of the suitable rated Hydraulic hoses care must be taken to en...

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