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SX012/AXL012 Flange Facing and Grooving Machine

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PERSONAL PROTECTIVE EQUIPMENT:

THE USE OF PERSONAL PROTECTIVE EQUIPMENT IS

RECOMMENDED WHEN WORKING WITH THIS EQUIPMENT.
SUGGESTIONS INCLUDE SAFETY HAT, GAUNTLET GLOVES, SAFETY

GOGGLES, SAFETY SHOES, AND FLAME RETARDANT COVERALLS.
BREATHING APPARATUS MAY BE NECESSARY WHEN A TOXIC

ATMOSPHERE EXISTS.
OTHER PROTECTIVE EQUIPMENT MAY BE REQUIRED AS PER THE

PLANT OPERATOR’S REQUIREMENTS.
PERSONNEL WORKING ABOVE GROUND LEVEL MUST ALSO WEAR A

SAFETY HARNESS CONNECTED TO A SUITABLE ANCHOR POINT OR

FALL ARRESTOR.

LIFTING:

ENSURE LIFTING IS CARRIED OUT IN A SAFE AND PROPER MANNER,

IN ACCORDANCE WITH APPLICABLE HEALTH AND SAFETY

REGULATIONS.
ALWAYS KNOW THE WEIGHT OF THE EQUIPMENT AND THE

COMPONENT PARTS. REFER TO THE SPECIFICATION PAGE IN THIS

MANUAL OR THE MARKING PLATE ON THE EQUIPMENT.
THE USE OF MECHANICAL LIFTING DEVICES MAY BE A MANDATORY

REQUIREMENT FOR LIFTING THIS EQUIPMENT.

INSTALLATION AND REMOVAL:

THIS EQUIPMENT IS INTENDED TO BE PORTABLE AND MAY BE USED

IN A VARIETY OF LOCATIONS AND ORIENTATIONS. ALWAYS ENSURE

THAT THIS EQUIPMENT IS PROPERLY SUPPORTED AND RESTRAINED

DURING THE INSTALLATION AND REMOVAL PROCESS.

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Summary of Contents for SILK AXL012

Page 1: ...NUAL SX012 AXL012 FLANGE FACING AND GROOVING MACHINE Revision E TEAM Shap Road Kendal Cumbria LA9 6RU United Kingdom Tel 44 0 1539 729009 Fax 44 0 1539 729359 TEAM is an ISO9001 registered company Copyright 2022 TEAM ...

Page 2: ...hould only be carried out by suitably qualified and experienced personnel The following symbols are used to highlight important areas of this document which relate to potential hazards and residual risks Important statements regarding the use handling or operation of the equipment Warnings to prevent injury to operator and or local personnel Cautions to prevent misuse and damage to the equipment I...

Page 3: ...t has been purchased by the user and has not been used for hire purposes 3 it has not been misused or handled carelessly and has been stored and maintained in accordance with any instructions provided by TEAM 4 repairs have not been attempted other than by a member of TEAM service team or by a service provider duly authorised by TEAM to carry out such repairs and 5 the cost of such repair or repla...

Page 4: ...N 20 5 1 Warnings and cautions 20 5 2 Setting up the equipment 21 5 2 1 Unpacking the machine 21 5 2 2 Drive Ring and Bearing Assembly Installation 22 5 2 3 Saddle Assembly Installation 25 5 2 4 Setting up the tool facing and grooving 26 5 2 5 Selecting the traverse 27 5 3 Using the equipment 28 5 3 1 Connection to Air Supply 28 5 3 2 Starting the machine Facing and Grooving 29 5 4 Removing the eq...

Page 5: ... and bearing assembly 43 8 4 SX012 Drive ring and bearing assembly 46 8 5 Saddle 49 8 6 Toolpost standard 52 APPENDIX A Cutting tools as applied to portable machines 53 APPENDIX B Surface metrology 56 APPENDIX C V Groove measurement 59 APPENDIX D Air motor manufacturers information 61 APPENDIX E DECLARATION OF CONFORMITY 67 ...

Page 6: ...SX012 AXL012 Flange Facing and Grooving Machine 5 Fig 1 AXL012 Flange Facing and Grooving Machine above SX012 Flange Facing and Grooving Machine below ...

Page 7: ...SX012 AXL012 Flange Facing and Grooving Machine 6 Fig 2 AXL012 Flange Facing and Grooving Machine exploded view SX012 not shown as only additional feature is a second motor unit gearbox ...

Page 8: ...en turning and 1 6 µm Ra to 0 8 µm Ra when polishing The machine can also produce a gramophone finish O ring grooves and V grooves and alternatively lens ring facings The machine consists of four main assemblies see Fig 1 a Drive ring and bearing assembly b Saddle c Gearbox d Motor unit The machine is available as either a single motor AXL012 or a twin motor SX012 version The function and operatio...

Page 9: ...drive ring located within the drive ring assembly and provides a rigid structure to which the toolpost is fixed Drive input to the toolpost feed gearbox is derived from the drive ring pick up gear that rotates around the fixed internal gear located in the drive ring assembly in a planetary motion Toolpost traverse in and out is provided by a leadscrew which is driven by the saddle gear train Trave...

Page 10: ...1 2 4 Motor unit The machine is driven by a 0 8 kW 1 07 hp pneumatic motor with a free running output speed of 382 rpm and incorporating an exhaust manifold and muffler The motor is attached to a motor flange with a bevel gear and bearing keyed and secured to the motor spindle The motor and flange assembly is attached to the gearbox The AXL012 machine version is fitted with one motor and the SX012...

Page 11: ...SX012 AXL012 Flange Facing and Grooving Machine 10 SECTION 2 SPECIFICATIONS Fig 4a AXL012 Single drive principle dimensions Fig 4b SX012 Twin drive principle dimensions PRINCIPAL DIMENSIONS ...

Page 12: ...idth 750 mm 29 5 Twin Drive SX012 Net weight machine only 60 kg 132 lbs Gross weight including accessories 100 kg 244 lbs Length 810 mm 31 9 Height 460 mm 18 1 Width 750 mm 29 5 OPERATIONAL DIMENSIONS Facing range Minimum diameter zero zero Maximum diameter with standard tooling 292 mm 11 5 Maximum diameter with cranked tooling 300 mm 11 75 Toolpost travel Maximum toolpost vertical travel 70 mm 2 ...

Page 13: ...nd pressure value Indicate either less than 63 Pa 130 dB or actual value if above 130dB Emission sound power level Indicate either less than 80 dB A or actual value if above 101 dB A Single Drive AXL012 Type MODEC Maximum power output at 177 rpm MT10RT0177DCL4F 0 8 kW 1 07 hp Twin Drive SX012 Maximum power output at 177 rpm 1 6 kW 2 14 hp Maximum speed free running 382 rpm Minimum recommended air ...

Page 14: ...FESSIONAL TRAINED PERSONNEL WORKING IN AN INDUSTRIAL ENVIRONMENT THIS EQUIPMENT IS INTENDED FOR USE ON METALS AND ANALOGOUS SUBSTANCES THIS EQUIPMENT IS NOT INTENDED FOR USE ON WOOD PLASTIC OR SIMILAR ANALOGOUS SUBSTANCES USE OUTDOORS THIS EQUIPMENT SHOULD NOT BE USED DURING SEVERE WEATHER CONDITIONS PERSONNEL SHOULD NOT OPERATE THIS EQUIPMENT IN WEATHER CONDITIONS WHICH MAY GIVE RISE TO THE FOLLO...

Page 15: ... SAFETY HARNESS CONNECTED TO A SUITABLE ANCHOR POINT OR FALL ARRESTOR LIFTING ENSURE LIFTING IS CARRIED OUT IN A SAFE AND PROPER MANNER IN ACCORDANCE WITH APPLICABLE HEALTH AND SAFETY REGULATIONS ALWAYS KNOW THE WEIGHT OF THE EQUIPMENT AND THE COMPONENT PARTS REFER TO THE SPECIFICATION PAGE IN THIS MANUAL OR THE MARKING PLATE ON THE EQUIPMENT THE USE OF MECHANICAL LIFTING DEVICES MAY BE A MANDATOR...

Page 16: ...E AND IMPAIR THE PERFORMANCE OF THE EQUIPMENT NEVER PLACE ANY BODY PARTS ADJACENT TO AN AIR EXHAUST COMPRESSED AIR FORCED INTO THE SKIN IS DANGEROUS AND MAY RESULT IN A SERIOUS SKIN DISORDER ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE MAKING ANY ADJUSTMENTS TO THIS EQUIPMENT ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE DISCONNECTING ANY HOSES DO NOT ALLOW...

Page 17: ...rporated into the machine 4 1 1 Machine controls Fig 5 Machine controls Traverse selector lever Selects the rate at which the toolpost traverses the work piece per machine revolution The central position N disengages the traverse feed TRAVERSE SELECTOR LEVER POSTION FEED mm per revolution FEED in per revolution COARSE IN 0 81 mm 0 032 in FINE OUT 0 20 mm 0 008 in ...

Page 18: ...ACHINE ROTATION PULLED OUT Engaged PUSHED IN Disengaged Toolpost movement hand wheel The toolpost movement hand wheel determines the vertical position of the tool and the corresponding depth of cut Turn the hand wheel anti clockwise to move the tool towards the work piece TOOLPOST HANDWHEEL TOOL DIRECTION TURN CLOCKWISE Away from work piece TURN ANTICLOCKWISE Towards work piece ...

Page 19: ...d at the desired RPM when the control valve is fully open To set the speed proceed follow the instructions in section 5 3 1 For the air motor type fitted to the machine the filter lubricator oil regulator control is adjusted to provide a recommended lubrication rate of 5 drops per minute at full motor speed Fig 6 Filter lubricator pack controls ...

Page 20: ...on 10 Removal of the machine on completion and preservation and packing 4 3 LIFTING AND SLINGING ARRANGEMENTS The AXL012 machine when complete and in its packing box weighs 82 kg The SX012 machine when complete and in its packing box weighs 100 kg DO NOT ATTEMPT TO MANUALLY MOVE THE MACHINE IN ITS PACKING BOX ALWAYS USE A MECHANICAL LIFTING DEVICE Four lifting eyebolts are provided on the drive ri...

Page 21: ...INTRUSION BY UNAUTHORISED PERSONNEL THIS EQUIPMENT HAS DANGEROUS MOVING PARTS KEEP WELL CLEAR AT ALL TIMES DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE EQUIPMENT IS OPERATING ALWAYS STOP AND ISOLATE FIRST THIS EQUIPMENT MAY BE USED IN CONJUNCTION WITH OTHER JOB SPECIFIC EQUIPMENT SUCH AS LIFTING ACCESSORIES AND CUTTING TOOLS SUCH EQUIPMENT MUST BE INSPECTED FOR SUITABILITY PRIOR TO USE DO NOT ATTE...

Page 22: ...ar 60cfm 87 psi 5 2 1 Unpacking the machine Fig 7 Packing case contents not shown SX012 twin drive additional motor The machine and associated job specific components are housed in a storage case The case contains the following 1 Saddle assembly 1 off 2 Drive ring and bearing assembly 1 off 3 Adjustable clamping jaws 4 off 4 Toolpost 1 off 5 Lifting eyebolts 2 off 6 Air filter lubricator unit and ...

Page 23: ...ighs 86 kg The SX012 twin drive machine when complete and in its box weighs 100 kg DO NOT ATTEMPT TO MOVE MANUALLY ALWAYS USE A MECHANICAL LIFTING DEVICE The AXL012 assembled machine weighs 42 kg The SX012 assembled machine weighs 60 kg DO NOT ATTEMPT TO MANUALLY LIFT THE SX012 AXL012 OUT OF THE PACKING CASE ALWAYS USE A MECHANICAL LIFTING DEVICE The installation procedure detailed sets up the SX0...

Page 24: ...justing and setting during this procedure Care must be taken not to overtighten the jaw assemblies as the main bearing is a high quality precision type Over tightening may cause distortion resulting in irreparable damage to the bearing The correct torque setting for each jaw is 20 ft lbs 27 Nm 7 Remove the shackles and eyebolts only when safe to do so WARNINGS THE AIR CONTROL VALVE MUST ALWAYS BE ...

Page 25: ...f accuracy has been achieved Check all the jaws are properly secured WARNING WHEN USING THE DTI TO SET THE MACHINE CONCENTRIC ALWAYS FIT THE FAST MOUNTING PLATES TO THE CLAMP ASSEMBLIES IF THIS IS NOT POSSIBLE CARE SHOULD BE TAKEN TO SUPPORT THE MACHINE ADEQUATELY DURING THIS PROCESS IF THE MACHINE REQUIRES MORE THAN 0 5 MM FINAL ADJUSTMENT THE FAST MOUNTING PLATES MAY BE DAMAGED AND SHOULD BE REP...

Page 26: ... wind the toolpost along the saddle leadscrew until it slides out of the dovetails To replace make sure the gib adjusting balls are fitted behind the gib strip Offer the toolpost back onto the saddle and wind back into the dovetails Then adjust the gib strip see Fig 11 3 Fit the saddle to the drive unit and secure with the three M10 x 30 screws Fig 10 4 The machine is now ready for setting up the ...

Page 27: ... facing machine is portable and thus lighter and less rigid than its workshop counterpart the choice of tooling and the rate at which metal can be removed will differ from that used in a workshop The following procedure is for setting up the tool for facing full and raised face flanges and grooving 1 Observe all Warnings and Cautions refer to Sections 3 and 5 1 2 Using the standard toolpost see Fi...

Page 28: ...the machine and advancing the tool by turning the toolpost feed knob until it just touches the surface of the flange Traverse the tool to an edge and stop the machine Fig 11 Toolpost standard Fig 12 Tool positions 5 2 5 Selecting the traverse The traverse OUT Fine and traverse IN Coarse positions are selected by a lever located on the end of the saddle The automatic feed is engaged by lifting the ...

Page 29: ...k is used to set the machine speed at the desired RPM when the control valve is fully open To set the speed proceed as follows 1 Observe all Warnings and Cautions refer to Sections 3 and 5 1 2 Push the handwheel to disengage the Auto feed 3 Connect the air lines 4 Close the gate valve and fully open the control valve 5 Turn on the main air supply 6 Open the gate valve until the desired rotational ...

Page 30: ...IR SUPPLY FAIL FOR ANY REASON THE OPERATOR MUST SHUT THE AIR CONTROL VALVE SO THAT IT LOCKS IN THE CLOSED POSITION UNTIL THE AIR SUPPLY HAS BEEN RESTORED 7 Start the machine by opening the air control valve refer to Section 5 3 1 WARNING DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE MACHINE IS OPERATING ALWAYS STOP THE MACHINE FIRST If the cutting feed or direction of the machine is to be changed t...

Page 31: ...ALWAYS FIT THE FAST MOUNT PLATES BEFORE UNDOING THE MACHINE CLAMP JAWS USE SUITABLE MECHANICAL EQUIPMENT TO LIFT THE MACHINE 5 5 STORING THE EQUIPMENT After removing the equipment from the job site the equipment should be thoroughly cleaned and inspected Any faults should be rectified before the equipment is re used or returned to storage After cleaning and inspecting the equipment the unprotected...

Page 32: ...ll not rotate when the air supply valve is opened 1 Air supply not available Check air supply 2 Air supply is below the minimum required to operate the machine Check air supply 3 Faulty air filter lubrication pack Check operation of gate valve and air control valve 4 Faulty air motor Check operation Refer to manufacturer s literature Replace the motor 5 Faulty gearbox Check operation The machine w...

Page 33: ...t too deep Reduce cut 3 Feed rate too high chip thickness too great Reduce feed rate 4 Poor tool profile or worn tool Check tool and regrind if necessary 5 Tool not locked in position Check and tighten if required 6 Flange thickness less than 19 mm 0 75 Refer to TEAM Uneven flange face after or during machining 1 Base clamp blocks have been over tightened Remove the machine check that the drive un...

Page 34: ...the tasks should be carried out when specified PERIOD TASK Daily when in use or on completion of a job Clean the equipment Check that all the components are present and in good working order Check for correct operation of all the control devices Check all fasteners are properly tight Grind the cutting tools Check and adjust jib strips nil play but free moving Wipe all components with a small quant...

Page 35: ...nts are present and in good working order WARNINGS WHEN OILING AIR MOTORS WEAR FACE MASK TO AVOID INHALATION OF OIL MIST AND FUMES DO NOT USE FLAMMABLE LIQUIDS TO LUBRICATE OR FLUSH THROUGH THE AIR MOTOR ONLY USE A RECOMMENDED AIR MOTOR LUBRICANT 7 3 RECOMMENDED LUBRICANTS These are the recommended lubricants for the SX012 AXL012 Flange Facing and Grooving Machine Component Lubricant type Product ...

Page 36: ...D PRIOR TO WORK COMMENCING 7 4 1 Drive motor The drive motor is removed from the gearbox together with the motor flange and bevel gear assembly For removing the gearbox and motor refer to Section 7 4 2 Remove 1 Observe all warnings and cautions refer to Sections 3 and 5 1 2 Support the motor and remove the screws that secure the motor flange to the gearbox see Fig 14 3 Remove motor and the motor f...

Page 37: ...ox flange see Fig 14 3 Remove gearbox from the machine Take care not to put any side loading on the gear location dowels Refit Refitting the gearbox is the reverse procedure of removal 7 4 3 Shear pin replacement Turn the leadscrew so that the shear pin is over the cavity in the saddle casting Drift the old pin out and replace with a new pin see Fig 14 Only use a pin of similar type to ensure the ...

Page 38: ...e Main assembly 39 Base clamping assembly 41 ALX012 Drive ring and bearing assembly 43 SX012 Drive ring and bearing assembly 46 Saddle 49 Toolpost standard 52 Fig 15 AXL012 Flange Facing and Grooving Machine exploded view SX012 not shown is similar and has a second motor unit gearbox ...

Page 39: ...SX012 AXL012 Flange Facing and Grooving Machine 38 Fig 16 AXL012 Flange Facing and Grooving Machine main assembly SX012 not shown is similar and has a second motor unit gearbox ...

Page 40: ...ine ITEM No PART No QTY DESCRIPTION 1 FZ 1000 1 SADDLE 2 FZ 3000 4 CLAMP ASSEMBLY 3 FZ 9000 1 TOOLPOST 70mm TRAVEL 4 FZ 8000 1 SINGLE DRIVE RING 8 1 2 SX012 Machine ITEM No PART No QTY DESCRIPTION 1 FZ 1000 1 SADDLE 2 FZ 3000 4 CLAMP ASSEMBLY 3 FZ 9000 1 TOOLPOST 70mm TRAVEL 4 FZ 2000 1 TWIN DRIVE RING ...

Page 41: ...SX012 AXL012 Flange Facing and Grooving Machine 40 Fig 17 Base clamping assembly ...

Page 42: ...JAW 4 8 SOC CAP SCR M10 x 55 LG 5 NOT REQUIRED 6 NOT REQUIRED 7 FZ 0309 4 1 2 THK PACKING PIECE 8 8 SOC CAP SCR M10 x 50 LG 9 FZ 0310 4 1 4 THK PACKING PIECE 10 8 SOC CAP SCR M10 x 40 LG 11 CP 0110 4 CLOCKING MAST DOME NUT 12 FZ 0319 4 FAST MOUNTING PLATE 13 4 SOC CAP SCR M8 x 35 LG 14 4 THIN HEX NUT M12 15 FZ 0318 4 THIN FLANGE CLAMP JAW 16 16 SLOTTED SPRING PIN M3 x 25 LG Note quantities are per...

Page 43: ...SX012 AXL012 Flange Facing and Grooving Machine 42 Fig 18 AXL012 single drive ring and bearing assembly ...

Page 44: ...5 1 SOC SET SCR M6 x 25 LG 16 FZ 0968 1 COVER PLATE 17 18 CP 0819 2 TEAM BADGE 19 1 HEX NUT M6 20 2 CSK SOC SCR M8 x 20 LG 21 6 SOC CAP SCR M8 x 20 LG 22 1 AIR MOTOR REPLACED BY ITEM 64 23 FU 0300 1 GEARBOX HOUSING 24 FU 0301 1 GEARBOX COVER 25 3 BUTTON HEAD SOC SCR M6 x 15 LG 26 1 SINGLE ROW RADIAL BALL BEARING 27 FU 0302 1 18T GEAR ON SHAFT 28 FU 0308 2 DRIVE KEY 29 FU 0303 1 20T BEVEL GEAR 30 S...

Page 45: ...976 1 30T GEAR 51 FZ 0977 1 EXTENDED 20T SPIRAL BEVEL GEAR 52 FU 0318 1 20T SPIRAL BEVEL GEAR 53 3 COLLAR EYE BOLT M12 0 4Te 54 CP 0830 1 CE BADGE FOR PNEUMATIC MACHINE 55 CP 0835 1 OPEN GEARS WARNING BADGE 56 CP 0831 1 EYE PROTECTION WARNING BADGE 57 CP 0832 1 EAR DEFENDER WARNING BADGE 58 CP 0839 1 WEIGHT WARNING BADGE 59 FV 0407 1 20T EXTENDED BEVEL GEAR 60 FZ 0980 1 MOTOR FLANGE 61 1 COMBINED ...

Page 46: ...SX012 AXL012 Flange Facing and Grooving Machine 45 Fig 19 SX012 twin drive ring and bearing assembly ...

Page 47: ...EW M6 x 25 LG 16 FZ 0968 2 COVER PLATE 17 CP 0819 2 TEAM BADGE 18 2 LOCK NUT M6 19 2 HEX SKT CSK HD CAPSCREW M8 x 20 LG 20 6 HEX SKT HD CAPSCREW M8 x 20 LG 21 2 AIR MOTOR REPLACED BY ITEM 52 22 FU 0300 2 GEARBOX HOUSING 23 FU 0301 2 GEARBOX COVER 24 6 HEX SKT BUTTON HD SCREW M6 x 16 LG 25 2 SINGLE ROW RADIAL BALL BEARING 26 FU 0302 2 18T GEAR ON SHAFT 27 FU 0308 4 DRIVE KEYS 28 FU 0303 2 20T BEVEL...

Page 48: ...COLLAR EYEBOLT M12 0 4Te 43 CP 0830 1 CE BADGE FOR PNEUMATIC MACHINE 44 CP 0835 1 OPEN GEARS WARNING BADGE 45 CP 0831 1 EYE PROTECTION WARNING BADGE 46 CP 0832 1 EAR DEFENDER WARNING BADGE 47 CP 0839 1 WEIGHT WARNING BADGE 48 8 HEX SKT HD CAPSCREW M8 x 25 LG 49 4 HEX SKT HD CAPSCREW M8 x 70 LG 50 8 HEX SKT HD CAPSCREW 10 24 UNC x 1 LG 51 6 HEX SKT BUTTON HD SCREW M6 x 10 LG 52 2 AIR MOTOR ...

Page 49: ...SX012 AXL012 Flange Facing and Grooving Machine 48 Fig 20 Saddle ...

Page 50: ...WHEEL SPACER WASHER 13 FZ 0113 1 1 START WORM 14 FZ 0112 1 4 START WORM 15 CP 0259 1 HAND FEED KNOB 16 FZ 0110 1 22T IDLER GEAR 17 FZ 0111 1 26T IDLER GEAR 18 FZ 0125 1 IDLER BOSS 19 FZ 0126 1 IDLER BOSS 20 FZ 0103 1 PICK UP GEAR COVER 21 2 SOC CAP SCREW M6 x 12 LG 22 FZ 0101 1 SADDLE GEAR TRAIN COVER 23 FZ 0104 1 24T PICK UP GEAR 24 FZ 0107 1 PICK UP SHAFT RETAINER 25 CP 0215A 4 SPRING 26 FZ 0106...

Page 51: ...USH 43 FZ 0131 3 OILITE BUSH 44 8 SOC CAP SCREW M6 x 16 LG 45 4 DOWEL 46 2 SOC BUTTON HEAD SCREW M4 x 16 LG 47 NOT USED 48 6 SOC CAP SCREW M6 x 12 LG 49 1 NYLOC HEX NUT 3 8 UNC 50 FZ 0439 1 SPACER 51 NOT USED 52 1 SOC CSK HEAD SCREW M4 x 20 LG 53 FZ 0443 1 RUBBER GROMMET 54 FZ 0130 1 PICK UP SHAFT SLEEVE 55 FZ 0450 1 SPACER 56 FZ 447 1 STOP PLATE SADDLE END COVER 57 1 GREASE NIPPLE M6 58 OB 640 2 ...

Page 52: ...SX012 AXL012 Flange Facing and Grooving Machine 51 Fig 21 Toolpost standard ...

Page 53: ...E GIB STRIP 8 CP 0162 1 TOOLPOST CLAMP 9 FXB 0302 1 TOOLPOST LEADSCREW 10 1 DOWEL Ø3 x 10MM 11 3 WASHER M8 12 1 SOC HEAD SET SCREW FLAT POINT M10 x 20MM 13 2 Ø0 25 BALL BEARING 14 FZ 0495 1 TOOLPOST 15 2 SOC HEAD SET SCR CONE POINT M8 x 30MM 16 4 SOC HEAD BUTTON HEAD SCR M4 x 10MM 17 4 WASHER M5 18 FXB 0300 1 TOOLPOST GRADUATIONS 19 4 SOC HEAD CAP SCR M6 x 15MM 20 1 HEX NUT M8 21 FZ 0405 2 FEED NU...

Page 54: ...ess rigid than its workshop counterpart the choice of tooling and the rate at which metal can be removed will differ from that used in the workshop Each operator has his own favourite tool shape rake and nose radius etc The following gives a general guide to tools and their applications when used on a portable machine TYPES OF TOOL BIT FOR GENERAL PURPOSE AND FINE FINISH ...

Page 55: ...SX012 AXL012 Flange Facing and Grooving Machine 54 ...

Page 56: ...SX012 AXL012 Flange Facing and Grooving Machine 55 TOOLS FOR V GROOVE PLUNGE MACHINING ...

Page 57: ...ide the direct indications of magnitude required by workshops Of the usual ways of measuring a wave from the deepest individual roughness depth of surface R Max was too dependent on extremes e g dirt or scratches Conventional statistical terms like RMS present instrumental difficulties The compromise is to use Ra previously known as C L A Centre Line Average which can be determined on a purely geo...

Page 58: ...ch the mean line is fitted this allows calculation of some surface parameters Assessment Length Assessment length is the total length of surface to be assessed and is the sum of several sampling lengths L Surface Form Most surfaces are made up of three classes of irregularities These are indicated firstly as a composite surface then as constituent parts ...

Page 59: ... inaccuracies of machine such as slideway of arm lift Components of surface finish are like a ploughed field Roughness earth and stones waviness ruts left by the plough form curve of the field The two most common terms now in use are Ra C L A Roughness Average Centre Line Average R M S Root Mean Square The two standards in use today to define these are Metric µm micro meter Imperial 63 Root Mean S...

Page 60: ...SX012 AXL012 Flange Facing and Grooving Machine 59 APPENDIX C V GROOVE MEASUREMENT ...

Page 61: ...SX012 AXL012 Flange Facing and Grooving Machine 60 ...

Page 62: ...SX012 AXL012 Flange Facing and Grooving Machine 61 APPENDIX D AIR MOTOR MANUFACTURERS INFORMATION ...

Page 63: ...SX012 AXL012 Flange Facing and Grooving Machine 62 ...

Page 64: ...SX012 AXL012 Flange Facing and Grooving Machine 63 ...

Page 65: ...SX012 AXL012 Flange Facing and Grooving Machine 64 ...

Page 66: ...SX012 AXL012 Flange Facing and Grooving Machine 65 ...

Page 67: ...SX012 AXL012 Flange Facing and Grooving Machine 66 ...

Page 68: ... and Grooving Machine 67 APPENDIX E DECLARATION OF CONFORMITY TEAM Furman House Shap Road Kendal Cumbria LA9 6RU England Tel No 44 0 1539 729009 TEAM Furman House Shap Road Kendal Cumbria LA9 6RU England Tel No 44 0 1539 729009 ...

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