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5.4 Docking your handcycle 

The method for docking your handcycle will vary to some extent depending on factors such as your 
physical strength, balance, and coordination. You may require help the first few times you attempt docking 
until you learn the method that works best for you (see also our instructional videos located on YouTube). 

Locate  

Place the handcycle on its right side on the ground, either immediately in front of you or just to the right 
of you, within reach. Ensuring that the batteries are not mounted on the frame, lift the end of the frame 
so that the angled tip enters the docking tube that is mounted underneath your chair. The wheel of the 
cycle should be pointing towards the left. You may decide to use either one or both hands to do this (try 
grasping the steering tube underneath the handlebars with your right hand, with your left hand either 
stabilizing you in the wheelchair or guiding the handcycle frame into the docking tube). You may find it 
useful to engage your wheelchair brakes while locating the handcycle. 

VIDEO

 http://www.teamhybrid.co.uk/pages/videos-latest.php

 

PULL HOME 

Slide the handcycle frame fully into the docking tube until the two clamps meet (the easiest way to do this 
is to pull the frame towards you with your right hand grasping the frame underneath the handlebars). 
Make sure no loose items of clothing are caught between the two clamps. 

LIFT INTO THE UPRIGHT POSITION

 

Lift the cycle into position make sure that the right hand side brake of your wheelchair is on and the left 
hand brake is off. Place your right hand onto the handle bar of the cycle and your left hand onto the left 
wheel of your chair. In one smooth movement lift the cycle into the upright position and at the same time 
wheel back with the left wheel of your chair. You will hear an audible click, which tells you that the two 
clamps have locked together. 

SECURE THE QUICK-RELEASE LEVERS

 

Tighten the two quick-release levers on either side of the frame to lock the clamps together. Ensure that 
both levers close securely, without any play or looseness. If there is any play, tighten them.

 

ATTACH THE BATTERY/BATTERIES 

Slide the batteries into their holders above the front wheel (the battery closest to you is the active battery, 
and is connected to the controller; the front battery is inactive, and is used only when the first battery is 
depleted). Ensure that the batteries are oriented correctly, with the male and female electrical contacts of 
the active battery and its holder oriented in the same direction. Lock both batteries into their holders with 
the supplied keys (this prevents battery movement during operation). Do not turn on the batteries or 
attempt to start the motor until you have run through the safety checklist below.

   

5.5 Undocking your handcycle 

Undocking your Cougar™ follows the steps outlined for docking above, only in reverse. Begin by turning 
off the power switch on the battery, unlock the battery from the holder, and remove it. Then release the 
two quick-release levers on either side of the frame. With your right hand grasping the handlebar, push 
down on the large sprung release lever with your left hand until the lock releases and rotate the Cougar™ 
to the right until your wheelchair casters rest on the ground. Now pull the Cougar™ out of the docking 
tube and lay it flat on the ground (the easiest way to do this is with your right hand grasping the frame 
just underneath the handlebars). 

   

   

Summary of Contents for Viper Classic

Page 1: ...TEAM HYBRID HANDCYCLES INSTALLATION MANUAL AND OWNER S GUIDE July 2015...

Page 2: ...nd operating your Handcycle To get the most out of your handcycle and for your safety it is important for you first to thoroughly read and understand all of the information contained in this manual If...

Page 3: ...r Handcycle 6 BATTERY CHARGING MAINTENANCE 6 1 Battery Overview 6 2 Battery Life 6 3 Battery Care 6 4 Battery Charging 6 5 Battery Disposal 7 MAINTENANCE 7 1 Adjusting Top Derailleur Cougar S24 Coyote...

Page 4: ...ess 250rpm 36V 48V 20A Brushless 24 Speed Triple Chainset 8 Speed Internal Geared Hub 7 Speed Single chainwheel Battery Specification Lithium ion 11 5Ah 414Wh Lithium ion 8Ah 288Wh Approximate range 1...

Page 5: ...Hi quality Panasonic battery cells with BMS Battery Management System Docking system fatigue testing including drop testing over 6 500 times and multi drum rolling road test of 200 000 cycles Stalled...

Page 6: ...vement of the handlebar possible Cut or damaged tires loose nuts or other damage may result in losing control of your cycle Have the condition of your brakes and wheels checked by your dealer If your...

Page 7: ...causing the quick release to seem slack when it is closed This can be easily be rectified by adjusting the quick release threaded washer by hand The quick release threaded washer can also have the opp...

Page 8: ...ect mounted position In most cases this distance should be approximately 5cm 2 If this distance is much less than 5cm 2 you may have difficulties crossing obstacles such as ramps or bumps without touc...

Page 9: ...Viper Power Cycle Docking Tube with Plastic Liner Docking Tube Rear Fixing Brackets Bolts Nuts Washers Docking Tube Front Fixing Brackets Bolts Docking Tube Fixing Band Docking Tube Fixing Band Spacer...

Page 10: ...on top of either your wheelchair s camber bar or the rear crossbar Depending on your wheelchair geometry this angle plate may either be oriented facing up i e in an L shape or down i e in an inverted...

Page 11: ...l work out the length of the docking tube best place is approximately 10mm behind the end of the seat canvas then tightly mount the docking clamp You can now use the face edge of the docking clamp as...

Page 12: ...t docking the handcycle to your wheelchair Tighten the two quick release levers on either side of the frame to lock the clamps together Ensure that both levers close securely without any play or loose...

Page 13: ...eering column or the handlebars and that the handlebars are aligned perpendicularly to the front wheel Ensure that both brakes are working correctly and close securely on the wheel rim particularly af...

Page 14: ...urisdiction permits travel on roadways obey all traffic laws that may apply and treat other roadway users with courtesy and respect Because the handcycle has no electrical turn signals use appropriate...

Page 15: ...hand onto the left wheel of your chair In one smooth movement lift the cycle into the upright position and at the same time wheel back with the left wheel of your chair You will hear an audible click...

Page 16: ...have to work much harder to haul three wheels The Viper battery has extra stress as it has to do all of the work whereas power assisted handcycles and bicycle batteries generally have a much easier li...

Page 17: ...ery is fully charged The charger and or battery may get warm to the touch during charging Unplug the charger from the wall following charging A full charge when the battery is fully depleted should ta...

Page 18: ...nder any circumstances If water has entered the adapter disconnect it from the mains supply immediately and have it checked by a specialist dealer Condensation may form on the mains adapter if there i...

Page 19: ...the groove found near the cable clamp bolt Pull the cable tight and tighten the clamp bolt 7 Put the cable in the groove found near the cable clamp bolt Pull the cable tight and tighten To adjust the...

Page 20: ...tom derailleur pull the derailleur cable tight and then tighten the clamp bolt To adjust the large cog position 1 Turn the low gear limit screw on the bottom derailleur figure 2 1 identified with an L...

Page 21: ...Shimano Nexus 8 speed IGH Internal Geared Hub 1 Turn the shifter to the fourth gear position 2 Check the indicator on the cassette joint pulley figure 3 with the cassette joint bracket If the red line...

Page 22: ...anging below the rim The pads should be parallel to the rim not pointing downwards or upwards Adjust the position of the Brake Pads The brake pads are secured to the brake arms with a bolt that requir...

Page 23: ...brake cable this increases the cable tension There are two ways to adjust the cable length Adjusting the cable using the Barrel Adjuster The Barrel Adjuster is found on the brake lever unscrewing the...

Page 24: ...e brakes or take your handcycle to your dealer for service Each month check all the brake bolts and check the brake pads for worn areas Quick and easy adjustment assuming the rotor caliper and cable a...

Page 25: ...mend taking the handcycle to a qualified bicycle mechanic who may have to cut and replace several of the plastic zip ties which secure the motor electrical cords to the front fork Use only quality rep...

Page 26: ...pedelec mode There are 5 levels of assistance and zero assistance Use Up or Down button to increase or decrease the level of electric assistance needed Setup Menu Hold the Down button for about 5 sec...

Page 27: ...e Please contact your dealer if you have any questions regarding your handcycle Number of Blinks Explanation Solution 2 Brake lever cut off in contact Check brake lever spring brake levers shoul retur...

Page 28: ...ry terminals are protected from short circuit e g by being enclosed within a battery carrier Yes the battery is in the lockable cassette Electrical circuits have been isolated and there is no chance o...

Page 29: ...Width 2 with handlebars turned Height Weight Controller type Lithium battery Wh rating IATA battery type code Freewheel fitted Lifting handles fitted Airsafe plug compatible Means of inhibiting circui...

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