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7 MAINTENANCE 

7.1 Adjusting top derailleur (Cougar S24, Coyote S24) 

Once  a  month,  or  after  any  adjustment,  check  the  top  derailleur.  Change  gears  to  all  the  gear 
combinations and check these items: 

The chain should not come off. 

The chain should line up smoothly with each chainring and not rub the chain. 

With handcycles that have more than one chainring, the top derailleur moves the chain to change gears.  

To adjust the small chainring position 

1. Move the chain to the smallest front chainring and the largest bottom cog (drive wheel). 
2. Loosen the cable-clamp bolt (figure 1.3) until the cable is free. 
3. Turn  the low-gear  limit  screw  (figure 1.2 identified  with  an  L) until  the inner  chain-guide of  the 

derailleur is approximately 0.5mm from the chain. 

4. Turn the barrel adjuster on the shift lever fully clockwise. 
5. Pull on the cable end, and move the shift lever to the small chainring position. 
6. Put the cable in the groove found near the cable clamp bolt. Pull the cable tight and tighten the 

clamp bolt. 

7. Put the cable in the groove found near the cable clamp bolt. Pull the cable tight and tighten. 

To adjust the large chainring position

 

1. Move the rear derailleur to the smallest bottom cog (drive wheel). 
2. Turn  the high gear limit screw (figure 1.2 identified with an  H) counterclockwise until it can not 

stop the movement of the derailleur. 

3. Turn the crankarms. Use the shift lever to carefully move the chain to the outside ring. 
4. Move the outer chain guide so that it is approximately 0.5mm for the chain. 
5. Tighten the high gear  limit screw until it resists. If you have turned the screw too far, the front 

derailleur will rub on the chain or move the chain to a smaller chainring. 

To adjust the middle gear position 

1. Move the chain to the largest front chainring and the smallest bottom cog (drive wheel). 
2. Turn the cable barrel adjuster on the shifter to change the cable tension and align the inner cage 

of the derailleur until it touches the chain. 

FIGURE   1      

Front   Derailleur   

1.   Cable   

2.   Limit   Screws   

3.   Cable   Clamp   Bolt   

Summary of Contents for Viper Classic

Page 1: ...TEAM HYBRID HANDCYCLES INSTALLATION MANUAL AND OWNER S GUIDE July 2015...

Page 2: ...nd operating your Handcycle To get the most out of your handcycle and for your safety it is important for you first to thoroughly read and understand all of the information contained in this manual If...

Page 3: ...r Handcycle 6 BATTERY CHARGING MAINTENANCE 6 1 Battery Overview 6 2 Battery Life 6 3 Battery Care 6 4 Battery Charging 6 5 Battery Disposal 7 MAINTENANCE 7 1 Adjusting Top Derailleur Cougar S24 Coyote...

Page 4: ...ess 250rpm 36V 48V 20A Brushless 24 Speed Triple Chainset 8 Speed Internal Geared Hub 7 Speed Single chainwheel Battery Specification Lithium ion 11 5Ah 414Wh Lithium ion 8Ah 288Wh Approximate range 1...

Page 5: ...Hi quality Panasonic battery cells with BMS Battery Management System Docking system fatigue testing including drop testing over 6 500 times and multi drum rolling road test of 200 000 cycles Stalled...

Page 6: ...vement of the handlebar possible Cut or damaged tires loose nuts or other damage may result in losing control of your cycle Have the condition of your brakes and wheels checked by your dealer If your...

Page 7: ...causing the quick release to seem slack when it is closed This can be easily be rectified by adjusting the quick release threaded washer by hand The quick release threaded washer can also have the opp...

Page 8: ...ect mounted position In most cases this distance should be approximately 5cm 2 If this distance is much less than 5cm 2 you may have difficulties crossing obstacles such as ramps or bumps without touc...

Page 9: ...Viper Power Cycle Docking Tube with Plastic Liner Docking Tube Rear Fixing Brackets Bolts Nuts Washers Docking Tube Front Fixing Brackets Bolts Docking Tube Fixing Band Docking Tube Fixing Band Spacer...

Page 10: ...on top of either your wheelchair s camber bar or the rear crossbar Depending on your wheelchair geometry this angle plate may either be oriented facing up i e in an L shape or down i e in an inverted...

Page 11: ...l work out the length of the docking tube best place is approximately 10mm behind the end of the seat canvas then tightly mount the docking clamp You can now use the face edge of the docking clamp as...

Page 12: ...t docking the handcycle to your wheelchair Tighten the two quick release levers on either side of the frame to lock the clamps together Ensure that both levers close securely without any play or loose...

Page 13: ...eering column or the handlebars and that the handlebars are aligned perpendicularly to the front wheel Ensure that both brakes are working correctly and close securely on the wheel rim particularly af...

Page 14: ...urisdiction permits travel on roadways obey all traffic laws that may apply and treat other roadway users with courtesy and respect Because the handcycle has no electrical turn signals use appropriate...

Page 15: ...hand onto the left wheel of your chair In one smooth movement lift the cycle into the upright position and at the same time wheel back with the left wheel of your chair You will hear an audible click...

Page 16: ...have to work much harder to haul three wheels The Viper battery has extra stress as it has to do all of the work whereas power assisted handcycles and bicycle batteries generally have a much easier li...

Page 17: ...ery is fully charged The charger and or battery may get warm to the touch during charging Unplug the charger from the wall following charging A full charge when the battery is fully depleted should ta...

Page 18: ...nder any circumstances If water has entered the adapter disconnect it from the mains supply immediately and have it checked by a specialist dealer Condensation may form on the mains adapter if there i...

Page 19: ...the groove found near the cable clamp bolt Pull the cable tight and tighten the clamp bolt 7 Put the cable in the groove found near the cable clamp bolt Pull the cable tight and tighten To adjust the...

Page 20: ...tom derailleur pull the derailleur cable tight and then tighten the clamp bolt To adjust the large cog position 1 Turn the low gear limit screw on the bottom derailleur figure 2 1 identified with an L...

Page 21: ...Shimano Nexus 8 speed IGH Internal Geared Hub 1 Turn the shifter to the fourth gear position 2 Check the indicator on the cassette joint pulley figure 3 with the cassette joint bracket If the red line...

Page 22: ...anging below the rim The pads should be parallel to the rim not pointing downwards or upwards Adjust the position of the Brake Pads The brake pads are secured to the brake arms with a bolt that requir...

Page 23: ...brake cable this increases the cable tension There are two ways to adjust the cable length Adjusting the cable using the Barrel Adjuster The Barrel Adjuster is found on the brake lever unscrewing the...

Page 24: ...e brakes or take your handcycle to your dealer for service Each month check all the brake bolts and check the brake pads for worn areas Quick and easy adjustment assuming the rotor caliper and cable a...

Page 25: ...mend taking the handcycle to a qualified bicycle mechanic who may have to cut and replace several of the plastic zip ties which secure the motor electrical cords to the front fork Use only quality rep...

Page 26: ...pedelec mode There are 5 levels of assistance and zero assistance Use Up or Down button to increase or decrease the level of electric assistance needed Setup Menu Hold the Down button for about 5 sec...

Page 27: ...e Please contact your dealer if you have any questions regarding your handcycle Number of Blinks Explanation Solution 2 Brake lever cut off in contact Check brake lever spring brake levers shoul retur...

Page 28: ...ry terminals are protected from short circuit e g by being enclosed within a battery carrier Yes the battery is in the lockable cassette Electrical circuits have been isolated and there is no chance o...

Page 29: ...Width 2 with handlebars turned Height Weight Controller type Lithium battery Wh rating IATA battery type code Freewheel fitted Lifting handles fitted Airsafe plug compatible Means of inhibiting circui...

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