Teagle Tomahawk 8500 Instruction Manual Download Page 13

BED CHAIN 

To tension the Bed Chain, release the front lock nut on 
the  Bed  Chain  Tensioner  and  jack  the  mounting  bush 
using the other nut.  The Bed Chain should be tensioned 
such  that  the  chain  can  be  lifted  50mm  above  the  bed 
midway between the drive sprockets.  Retighten the lock 
nuts. 

After  tensioning  the  Bed  Chain  the  position  of  Rear 
Sprocket  Scrapers  must  be  altered.  To  adjust  slacken 
the  nut  on  the  outside  of  the  body.    Slide  the  Scraper 
towards the Chain Wheel so that it runs tightly against 
the  bottom  of  the  groove  in  the  centre  of  the  Chain 
Wheel,  retighten  the  nut,  see  Figure  6.    Repeat 
procedure on the opposite side of the machine. 

If  the  Bed  Chain  becomes  tight  in  use,  check  that  the 
grooves  in  the  Chain  Wheels  have  not  become  tightly 
packed  with  straw  or  silage.    If  they  have  they  need 
clearing and the Scrapers will require repositioning.   

Figure 6. Sprocket Scraper position. 

If the area beneath the Bed Chain becomes blocked or 
requires  attention,  remove  the  bolted  Inspection  Panel 
underneath the machine and clear the blockage. 

Check  the  Front  Scrapers  for  excessive  wear,  these 
may require replacing over time. 
 

BALE 

RESTRAINT 

BEAM 

ADJUSTMENT 

AND 

REMOVAL 

To adjust the Bale Restraint Beam remove the two M12 
bolts located in the holes on both sides of the Restraint 
Beam, and loosen the third bolt in the slot.   Reposition 
the  Bale  Restraint  Beam  by  aligning  the  necessary 
holes, replace and tighten bolts. 

To  remove  take  the  weight  of  the  Bale  Restraint  Beam 
using a suitable lifting device.  Remove the 3 bolts from 
each  end  before  extracting  the  Bale  Restraint  Beam 
itself. 

Refitting is the reverse of above. 
 

DUAL CHOP SIEVE REMOVAL 

Raise the  Blade Beam and lock it  in  the upper position 
by  entering  the  Bale  Chamber  and  sliding  two  bars 
through the ¾” diameter holes in the Slides. 

Remove  the  Bale  Restraint  Beam  as  detailed 
above.Remove the six M10 bolts that hold the sieve to 
the  Mid  Body  Panels.    Remove  the  six  cup  squares 
retaining  the  screen  to  the  support  beam.    The  Sieve 
can then be removed by rolling it over the Crossbeater. 

Refitting is the reverse of the above. 

CROSSBEATER SHEAR BOLTS 

To  replace  the  shear  bolt,  open  the  left  hand  Hinged 
Drive  Chain  Guard  to  gain  access  to  the  Shear 
Sprocket.    Grease  the  Sprocket  Hub  before  replacing 
the Shear Bolt with a Shear Bolt of the correct grade.   
Shear Bolt Grades: Silage Machine - 10.9 M8 x 50 
 

Dual Chop Machine - 8.8 M8 x 50  

GEAR BOX 

Check the oil level in the Gearbox daily. 

After 50 hours of use the Gearbox oil should be drained 
and replaced with new oil.  To drain the oil, remove the 
Valve Guard, remove the drain and filler plugs and allow 
it to empty.  Waste oil should be collected and disposed 
of at an oil recycling facility. 

Refill the Gearbox with SAE90.EP Gearbox oil.  The oil 
capacity of the Gearbox is 4.7ltrs (1.25 Gallons). 
 

DRIVE CHAINS 

Apply chain lubricant or oil weekly to these chains. 

 
To  tension  the  Bed  Chain  Drive,  remove  the  Chain 
Guard on the right hand side of the machine, release the 
4  clamp  bolts  on  the  Motor  Mounting  Plate.    Using  the 
tensioning  bolt  provided  jack  the  motor  mounting  plate 
until  the  chain  has  12mm  movement  midway  between 
the Sprockets,  see Figure 7. 

 
To  tension  the  Crossbeater  Chain  Drive  open  the 
Hinged  Drive  Chain  Guard  and  loosed  the  four  bolts 
retaining the Layshaft.   Slacken the clamp bolt on the 
Layshaft  universal  joint.  Slacken  the  M16  locking  nut 
on  the  tension  bolt  and  tighten  the  tension  bolt  until 
there  is  15mm  deflection  midway  between  the 
Sprockets,  see  Figure  7.  Tighten  the  tension  Bolt 
locking  nut  and  the  four  Layshaft  bearing  retaining 
nuts.    Tighten  the  Layshaft  universal  joints  clamping 
nut and bolt before finally closing the Chain Guard.  

Figure 7. Chain tension. 

 

 

 

Summary of Contents for Tomahawk 8500

Page 1: ...Instruction Book Parts List Issue 11 12 8500 From Serial Number 31016 8550 Dual Chop From Serial Number 11004 Please Record Your Serial Number Here Serial Number ______________________________________...

Page 2: ...embers 7 Grease Nipples x 4 SC Swivel mechanism Ref Description 8 Grease Nipple Cross beater bearings Behind crossbeater drive sprocket on LHS 9 Grease Nipple Bed Chain front roller Bearing 10 Layshaf...

Page 3: ...NOTES...

Page 4: ...ns and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with th...

Page 5: ...awbars Jack 15 Chassis Rotor Assembly 16 17 Decals 17 Sloping Flange Giraffe Chute Housing 18 19 Right Hand Chute Housing 20 Bed Chain Drive 21 Floor Assembly 22 23 Wheel Equipment 23 Silage Crossbeat...

Page 6: ...x 1 2m x 2 5m Tyre size Standard tyres 10 0 75 15 3 Wheel track Standard Tyres 1 90 m Weight 2080 Kg Volume of clamp silage 4 5 m3 Max Hydraulic Oil Pressure 220 bar 3190 psi Max Hydraulic Oil Flow 60...

Page 7: ...lease Read Instruction Book Before Using The Machine 540 DL1012 Direction Of Rotation Frequency Of PTO Input Shaft Maximum Hydraulic Circuit Pressure Remote Bed Tailgate Control Box Panel Tractor Cont...

Page 8: ...N140 fitted with filters to EN 143 are likely to be adequate 13 Before disconnecting the hydraulic hoses always lower the tailgate onto the ground for safety reasons and to avoid residual pressure in...

Page 9: ...f the tractor It is important that the supply hose to the valve is connected to the pressure port of the tractor this hose is marked with a red band Place the control box cable control unit in the cab...

Page 10: ...Slide The position of the Slide can be adjusted as desired Alternatively the material feed direction can be controlled by the Chute It may be necessary to rotate the Chute fully to deliver material al...

Page 11: ...ale is moving on the Bed Chain lower the Tailgate slightly to create room for the bale to rotate within the Bale Chamber Figure 3 Shredding rectangular bales When it is necessary to stop shredding par...

Page 12: ...r holes on the Crossbeater rings DUAL CHOP BLADES Disengage the blades by raising the Blade Carrier Enter the Bale Chamber and lock the Blade Carrier in the raised position by placing two bars through...

Page 13: ...wo bars through the diameter holes in the Slides Remove the Bale Restraint Beam as detailed above Remove the six M10 bolts that hold the sieve to the Mid Body Panels Remove the six cup squares retaini...

Page 14: ...inimum torque setting when manufactured WHEEL REPLACEMENT If it is necessary to remove a Wheel place a jack underneath the Axle Beam loosen the wheel nuts and raise the machine until the Wheel can be...

Page 15: ...l down to 0 5 5 The following buttons must be pressed held down in this order I Bed Chain Forward II Giraffe Chute Raise Knives Long Chop III Power On 6 Hold the sequence of buttons for 8 seconds unti...

Page 16: ...everse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the Bypass Relief Valve in the flow control slice Firstly remove the Bypass Relief V...

Page 17: ...se and that the return line flow is not restricted Dirt or contamination in the Bypass Relief Valve in the flow control slice Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect...

Page 18: ...rt No Qty 14 TAILGATE RAM With Pilot Operated Check Valve Closed centres 571 Open centres 971 Stroke 400 Ref Description Part No Qty Ref Description Part No Qty Ram Assembly CYL1135 2 Seal Kit Items 1...

Page 19: ...Part No Qty KIT Clevis Drawbar SC4068 1 Comprising All Items 1 Drawbar Beam SC3838 1 2 PTO Rest SC4034 1 Setscrew M8 x 25 FAS2629P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 3 Clevis SC3665 1...

Page 20: ...FAS2697P 1 Washer 75 x 15 x 10mm FAS4805P 1 Key 18 x 11 x 70mm FAS8128 1 5 Paddle SC4616 8 Setscrew M12 x 30 FAS2678P 40 All Metal Self Locking Nut M12 FAS2319 40 6 Clamp Plate SC4621 1 Setscrew M10 x...

Page 21: ...S9733P 4 Locknut M20 FAS2336 4 Setscrew M12 x 40 FAS2680P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 2 DECALS Description Part No Qty Description Part No Qty Teagle DL1320 3 Warning Read Instru...

Page 22: ...t M12 x 50 FAS9682P 2 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid Deflector SC4043 1 4 Lower Link LH SC4046 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2...

Page 23: ...1 Plain Washer M10 FAS2344P 2 Plain Washer M10 Form G FAS2344GP 1 Locknut M10 FAS2333 2 13 Upper Inspection Panel SC3909 1 Plain Washer M8 FAS2343P 5 Locknut M8 FAS2332 5 14 Pair Of 15mm Clamps HYD19...

Page 24: ...2 4 Upper Chute SC3993 1 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet Chute Lower SC3620 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS23...

Page 25: ...ning Link ROP2123 1 6 Floor Motor Sprocket 25mm SC4193 1 Washer 30 x 9 x 5 FAS2408P 1 Plain Nut M8 FAS2302P 1 7 25mm Motor Spacer SC4199 1 8 Motor Mounting Plate SC3184 1 9 Motor Mounting Bolts SC3291...

Page 26: ...FAS2334 2 6 Front Sprocket SC4604 1 Setscrew M12 x 35 FAS2679P 2 Washer 50 x 13 x 5mm FAS2383P 2 Spring Washer M12 FAS2374P 2 7 Sprocket Scraper Front LH SC3387 1 Cup Square Bolt M12 x 30 FAS9283P 2 P...

Page 27: ...P BRG5001 2 19 Sprocket Scraper Rear LH SC3389 1 Cup Square Bolt M12 x 35 FAS9284P 1 Plain Washer M12 FAS2345P 1 Locknut M12 FAS2334 1 Ref Description Part No Qty Associated Components Part No Qty 23...

Page 28: ...Plate 50mm SC3337 4 Setscrew M8 x 20 FAS2627P 4 Plain Washer M8 FAS2343P 4 Spring Washer M8 FAS2353P 4 6 Flange Bearing 50mm BRG1312 2 Setscrew M16 x 35 FAS2702P 8 Spring Washer M16 FAS2356P 8 Grease...

Page 29: ...Grease Nipple 1 4 BSF BRG5004 1 18 Washer 80 x 13 x 10mm FAS4810P 1 Setscrew M12 x 35 FAS2679P 1 Spring Washer 1 2 FAS2374P 1 Key 1 2 x 3 8 x 45mm FAS8130 1 19 Drive Chain 77 Links SC4637 1 Joiner RO...

Page 30: ...Sliding Blade Carrier SC4656 1 7 Slide RH SC4410 1 Setscrew M12 x 30 FAS2678P 2 Cup Square M12 x 25 FAS9282P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 8 Ram Spacer SC4413 4 9 Upper Ram Pin S...

Page 31: ...1 Joiner ROP2116 1 Half Link Joiner ROP2117 1 25 Driveline Spacer SC4118 1 26 Flange Bearing 50mm BRG1312 2 Setscrew M16 x 35 FAS2702P 8 Spring Washer M16 FAS2356P 8 27 Holding Plate SC3337 4 Setscre...

Page 32: ...m G FAS2343GP 4 5 Valve Guard SC4224 1 Setscrew M12 x 25 FAS2677P 2 Plain Washer M12 FAS2345P 2 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 6 Blockage Removal Tool SC1247 1 7 Gear Change Ha...

Page 33: ...Pin 3mm FAS6003P 2 24 Tailgate Chain SC3192 1 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 Locknut M8 FAS2332 1 25 Chain Retainer SC3206 1 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS234...

Page 34: ...FAS2681P 1 Setscrew M12 x 50 FAS2682P 1 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 2 4 Hydraulic Hose HYD2205 1 Not Shown Filter Element HYD5344 1 PRESSURE LINE FILTER EXTENSION SIDES Ref Descrip...

Page 35: ...ol Box Mounting PlateSC3538 SC3538 SC3538 1 M4 x 16 Pan Head FAS2430S 4 Locknut M4 FAS2329S 4 10 Mounting Bracket DC0459 DC0459 DC0459 1 Junction Box Assembly SC3583 SC3582 SC3581 1 Comprising Items 1...

Page 36: ...ner HYD2046 1 E Valve To T Piece HYD2058 2 1 4 BSP T Piece M M F HYD1930 2 F Tailgate Ram Front Hose HYD2045 2 G Tailgate Ram Rear Hose HYD2061 2 1 4 BSP T piece M M F HYD1930 2 J Giraffe Chute Ram Ho...

Page 37: ...Valve Mount Bracket SC4189 1 Setscrew M10 x 25 FAS2654P 4 Plain Washer M10 FAS2344P 8 Locknut M10 FAS2333 4 Setscrew M8 x 16mm FAS2625P 4 Washer M8 FAS2343P 4 Description Part No Right Hand Sloping Ch...

Page 38: ...nents Part No Qty KIT Remote Bed Tailgate Switch SC3587 1 Comprising All Items 1 Remote Switch Bracket SC3589 1 Cup Square Bolt M8 x 20 FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 2 Con...

Page 39: ...35...

Page 40: ...PTO1918 1 11 Flanged Yoke PTO2070 1 12 Bush PTO2071 1 13 Clutch Plate 152 5 x 102 PTO2058 4 14 Overrun Clutch Body PTO2072 1 15 Inner Plate PTO2073 2 16 Intermediate Plate PTO2074 1 17 Pressure Plate...

Page 41: ...h Body PTO2072 1 15 Inner Plate PTO2073 2 16 Intermediate Plate PTO2074 1 17 Pressure Plate PTO2075 1 18 Bolt M10 x 100mm FAS2065 8 19 Spring PTO2076 8 20 Locknut M10 FAS2333 8 21 Inner Circlip FAS711...

Page 42: ...are Bolt M8 x 20 FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 6 Socket Mounting Bracket SC4912 1 Setscrew M10 x 25 FAS2654P 4 Plain Washer M10 FAS2344P 8 Locknut M10 FAS2333 4 7 Front Li...

Page 43: ...39 WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD...

Page 44: ...Teagle Machinery Ltd Blackwater Truro Cornwall TR4 8HQ Tel 01872 560592 Website www teagle co uk Fax 01872 561166 e mail sales teagle co uk...

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