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Make  sure  that  the  bale  is  not  forced  against  the 
Crossbeater  as  this  may  cause  problems  when 

starting the machine.  Before removing the strings, place 
the two posts in the sockets on the Tailgate and put the 
chain around the rear of the bale.  

To  load  round  bales  reverse  the  machine  forcing  the 
Tailgate  under  the  bale.    Lift  the  Tailgate  slightly  and 
drive  forward  a  short  distance  before  raising  it  further 
into  a  horizontal  position.    Cut  the  strings  /  netwrap  on 
the bale as low as possible and on the machine side of 
the  bale.    Raise  the  Tailgate  forcing  the  bale  into  the 
Bale  Chamber  and  before  removing  the  strings  / 
netwrap completely.  A second bale can be loaded and 
carried on the Tailgate. 
 

SHREDDING AND SPREADING MATERIAL 

Adjust  the  Deflector  to  give  the  desired  spread 
direction. 

Switch  the  control  box  on.    Engage  the  spool  valve  on 
the  tractor,  engage  the  PTO  with  the  tractor  engine  on 
idle,  once  the  clutch  has  fully  engaged  increase  the 
speed  rapidly.    When  the  Rotor  is  rotating  at  working 
speed  start  the  Bed  Chain  by  operating  the  forward 
switch to begin the shredding and spreading of material. 

It is important to ensure that the Rotor is turning at  
full working speed before engaging the Bed Chain.  

Failure to do so is likely to result in a blockage. 

With two round bales in the machine, the Tailgate must 
be lowered so that the second bale is not in contact with 
the first.  This allows the first bale to rotate freely within 
the Bale Chamber, see Figure 2 for details. 

Figure 2. Shredding round bales. 

Do not force bales against the Crossbeater using 
the tailgate as this will reduce the desired rotation 

of  the  bale  in  the  Bale  Chamber.    This  may  cause  a 
blockage and could also damage the machine. 

When shredding rectangular bales, keep the tailgate in a 
position  so  that  the  rear  section  of  the  bale  is  falling 
away  from  the  front  section.    Thus  no  pressure  is 
applied to the front half of the bale allowing it to rotate in 
the  Bale  Chamber  in  the  same  way  that  a  round  bale 
would rotate, see Figure 3. 

Allow  the  front  half  of  the  bale  to  be  almost  fully 
discharged before raising the Tailgate to shred the rear 
half of the bale.  Once the rear half of the bale is moving 
on  the  Bed  Chain,  lower  the  Tailgate  slightly  to  create 
room for the bale to rotate within the Bale Chamber. 

Figure 3. Shredding rectangular bales. 

When it is necessary to stop shredding part way through 
a bale, always stop the Bed Chain rotation and put it in 
reverse  for  a  few  seconds  before  stopping  the 
Crossbeater and Rotors.  This allows the material in the 
area  around  the  Crossbeater  and  Rotor  to  be  blown 
clear of the machine.  Failure to do this may result in a 
blockage when the machine is re-started. 

The  length  of  chop  will  vary  with  the  condition  of 
the bale. Fresh clean straw will tend to result in a 

longer  chop  length,  where  as  old,  slightly  damp, 
weathered  or  matted  bales  will  tend  to  have  a  shorter 
chop length.  The power consumption will also vary with 
the  material  being  shredded.  In  general,  baled  silage 
and  damp  or  matted  straw  materials  will  require  a 
relatively high power input. 

Should  the  Rotor  or  Crossbeater  become  blocked  and 
material  become  jammed  it  may  be  necessary  to  turn 
the Rotor backwards.  This can be achieved by pushing 
the Rotor Paddles with a post through the Outlet Chute.  
Further  access  may  be  gained  by  removing  the 
Blockage Panels from the front of the Upper and Lower 
Rotor Housing. 

DUAL  CHOP:  Always  fully  raise  the  blade  carrier 
before attempting to remove blocked material from 

the Crossbeater. 

Never  begin  to  unblock  a  machine  until  the  PTO 
has been disengaged, the engine stopped with the 

key  removed  from  the  ignition,  and  the  machine  has 
come to rest. 

Care  must  be  taken  when  removing  blocked 
material, Crossbeater Blades are extremely sharp. 

Leather  gloves  will  give  some  protection  against  minor 
cuts. 

IMPORTANT:

 The machine is fitted with a Shear Bolt on 

the Crossbeater drive line.  After a blockage, the Shear 
Bolt may have failed and require replacing. Grease must 
be applied to the slipping surfaces via the grease nipple 
before the Shear Bolt is replaced. 
Shear Bolt Grades:  Silage Machine - 10.9 M8 x 50 
 

Dual Chop Machine - 8.8 M8 x 50 

IMPORTANT:

  The  machine  is  fitted  with  a  Slip  Clutch 

on the Rotor Shaft.  If this slips repeatedly, the machine 
must be fully examined to check that there is no fault or 
blockage  before  tightening  the  Slip  Clutch.    Refer  to 
'Maintenance' for the correct Slip Clutch setting. 

The Slip Clutch can get very hot.  Care should be taken 
when removing it from either the machine or tractor. 

Summary of Contents for Tomahawk 8500

Page 1: ...Instruction Book Parts List Issue 11 12 8500 From Serial Number 31016 8550 Dual Chop From Serial Number 11004 Please Record Your Serial Number Here Serial Number ______________________________________...

Page 2: ...embers 7 Grease Nipples x 4 SC Swivel mechanism Ref Description 8 Grease Nipple Cross beater bearings Behind crossbeater drive sprocket on LHS 9 Grease Nipple Bed Chain front roller Bearing 10 Layshaf...

Page 3: ...NOTES...

Page 4: ...ns and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with th...

Page 5: ...awbars Jack 15 Chassis Rotor Assembly 16 17 Decals 17 Sloping Flange Giraffe Chute Housing 18 19 Right Hand Chute Housing 20 Bed Chain Drive 21 Floor Assembly 22 23 Wheel Equipment 23 Silage Crossbeat...

Page 6: ...x 1 2m x 2 5m Tyre size Standard tyres 10 0 75 15 3 Wheel track Standard Tyres 1 90 m Weight 2080 Kg Volume of clamp silage 4 5 m3 Max Hydraulic Oil Pressure 220 bar 3190 psi Max Hydraulic Oil Flow 60...

Page 7: ...lease Read Instruction Book Before Using The Machine 540 DL1012 Direction Of Rotation Frequency Of PTO Input Shaft Maximum Hydraulic Circuit Pressure Remote Bed Tailgate Control Box Panel Tractor Cont...

Page 8: ...N140 fitted with filters to EN 143 are likely to be adequate 13 Before disconnecting the hydraulic hoses always lower the tailgate onto the ground for safety reasons and to avoid residual pressure in...

Page 9: ...f the tractor It is important that the supply hose to the valve is connected to the pressure port of the tractor this hose is marked with a red band Place the control box cable control unit in the cab...

Page 10: ...Slide The position of the Slide can be adjusted as desired Alternatively the material feed direction can be controlled by the Chute It may be necessary to rotate the Chute fully to deliver material al...

Page 11: ...ale is moving on the Bed Chain lower the Tailgate slightly to create room for the bale to rotate within the Bale Chamber Figure 3 Shredding rectangular bales When it is necessary to stop shredding par...

Page 12: ...r holes on the Crossbeater rings DUAL CHOP BLADES Disengage the blades by raising the Blade Carrier Enter the Bale Chamber and lock the Blade Carrier in the raised position by placing two bars through...

Page 13: ...wo bars through the diameter holes in the Slides Remove the Bale Restraint Beam as detailed above Remove the six M10 bolts that hold the sieve to the Mid Body Panels Remove the six cup squares retaini...

Page 14: ...inimum torque setting when manufactured WHEEL REPLACEMENT If it is necessary to remove a Wheel place a jack underneath the Axle Beam loosen the wheel nuts and raise the machine until the Wheel can be...

Page 15: ...l down to 0 5 5 The following buttons must be pressed held down in this order I Bed Chain Forward II Giraffe Chute Raise Knives Long Chop III Power On 6 Hold the sequence of buttons for 8 seconds unti...

Page 16: ...everse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the Bypass Relief Valve in the flow control slice Firstly remove the Bypass Relief V...

Page 17: ...se and that the return line flow is not restricted Dirt or contamination in the Bypass Relief Valve in the flow control slice Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect...

Page 18: ...rt No Qty 14 TAILGATE RAM With Pilot Operated Check Valve Closed centres 571 Open centres 971 Stroke 400 Ref Description Part No Qty Ref Description Part No Qty Ram Assembly CYL1135 2 Seal Kit Items 1...

Page 19: ...Part No Qty KIT Clevis Drawbar SC4068 1 Comprising All Items 1 Drawbar Beam SC3838 1 2 PTO Rest SC4034 1 Setscrew M8 x 25 FAS2629P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 3 Clevis SC3665 1...

Page 20: ...FAS2697P 1 Washer 75 x 15 x 10mm FAS4805P 1 Key 18 x 11 x 70mm FAS8128 1 5 Paddle SC4616 8 Setscrew M12 x 30 FAS2678P 40 All Metal Self Locking Nut M12 FAS2319 40 6 Clamp Plate SC4621 1 Setscrew M10 x...

Page 21: ...S9733P 4 Locknut M20 FAS2336 4 Setscrew M12 x 40 FAS2680P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 2 DECALS Description Part No Qty Description Part No Qty Teagle DL1320 3 Warning Read Instru...

Page 22: ...t M12 x 50 FAS9682P 2 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid Deflector SC4043 1 4 Lower Link LH SC4046 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2...

Page 23: ...1 Plain Washer M10 FAS2344P 2 Plain Washer M10 Form G FAS2344GP 1 Locknut M10 FAS2333 2 13 Upper Inspection Panel SC3909 1 Plain Washer M8 FAS2343P 5 Locknut M8 FAS2332 5 14 Pair Of 15mm Clamps HYD19...

Page 24: ...2 4 Upper Chute SC3993 1 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet Chute Lower SC3620 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS23...

Page 25: ...ning Link ROP2123 1 6 Floor Motor Sprocket 25mm SC4193 1 Washer 30 x 9 x 5 FAS2408P 1 Plain Nut M8 FAS2302P 1 7 25mm Motor Spacer SC4199 1 8 Motor Mounting Plate SC3184 1 9 Motor Mounting Bolts SC3291...

Page 26: ...FAS2334 2 6 Front Sprocket SC4604 1 Setscrew M12 x 35 FAS2679P 2 Washer 50 x 13 x 5mm FAS2383P 2 Spring Washer M12 FAS2374P 2 7 Sprocket Scraper Front LH SC3387 1 Cup Square Bolt M12 x 30 FAS9283P 2 P...

Page 27: ...P BRG5001 2 19 Sprocket Scraper Rear LH SC3389 1 Cup Square Bolt M12 x 35 FAS9284P 1 Plain Washer M12 FAS2345P 1 Locknut M12 FAS2334 1 Ref Description Part No Qty Associated Components Part No Qty 23...

Page 28: ...Plate 50mm SC3337 4 Setscrew M8 x 20 FAS2627P 4 Plain Washer M8 FAS2343P 4 Spring Washer M8 FAS2353P 4 6 Flange Bearing 50mm BRG1312 2 Setscrew M16 x 35 FAS2702P 8 Spring Washer M16 FAS2356P 8 Grease...

Page 29: ...Grease Nipple 1 4 BSF BRG5004 1 18 Washer 80 x 13 x 10mm FAS4810P 1 Setscrew M12 x 35 FAS2679P 1 Spring Washer 1 2 FAS2374P 1 Key 1 2 x 3 8 x 45mm FAS8130 1 19 Drive Chain 77 Links SC4637 1 Joiner RO...

Page 30: ...Sliding Blade Carrier SC4656 1 7 Slide RH SC4410 1 Setscrew M12 x 30 FAS2678P 2 Cup Square M12 x 25 FAS9282P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 8 Ram Spacer SC4413 4 9 Upper Ram Pin S...

Page 31: ...1 Joiner ROP2116 1 Half Link Joiner ROP2117 1 25 Driveline Spacer SC4118 1 26 Flange Bearing 50mm BRG1312 2 Setscrew M16 x 35 FAS2702P 8 Spring Washer M16 FAS2356P 8 27 Holding Plate SC3337 4 Setscre...

Page 32: ...m G FAS2343GP 4 5 Valve Guard SC4224 1 Setscrew M12 x 25 FAS2677P 2 Plain Washer M12 FAS2345P 2 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 6 Blockage Removal Tool SC1247 1 7 Gear Change Ha...

Page 33: ...Pin 3mm FAS6003P 2 24 Tailgate Chain SC3192 1 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 Locknut M8 FAS2332 1 25 Chain Retainer SC3206 1 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS234...

Page 34: ...FAS2681P 1 Setscrew M12 x 50 FAS2682P 1 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 2 4 Hydraulic Hose HYD2205 1 Not Shown Filter Element HYD5344 1 PRESSURE LINE FILTER EXTENSION SIDES Ref Descrip...

Page 35: ...ol Box Mounting PlateSC3538 SC3538 SC3538 1 M4 x 16 Pan Head FAS2430S 4 Locknut M4 FAS2329S 4 10 Mounting Bracket DC0459 DC0459 DC0459 1 Junction Box Assembly SC3583 SC3582 SC3581 1 Comprising Items 1...

Page 36: ...ner HYD2046 1 E Valve To T Piece HYD2058 2 1 4 BSP T Piece M M F HYD1930 2 F Tailgate Ram Front Hose HYD2045 2 G Tailgate Ram Rear Hose HYD2061 2 1 4 BSP T piece M M F HYD1930 2 J Giraffe Chute Ram Ho...

Page 37: ...Valve Mount Bracket SC4189 1 Setscrew M10 x 25 FAS2654P 4 Plain Washer M10 FAS2344P 8 Locknut M10 FAS2333 4 Setscrew M8 x 16mm FAS2625P 4 Washer M8 FAS2343P 4 Description Part No Right Hand Sloping Ch...

Page 38: ...nents Part No Qty KIT Remote Bed Tailgate Switch SC3587 1 Comprising All Items 1 Remote Switch Bracket SC3589 1 Cup Square Bolt M8 x 20 FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 2 Con...

Page 39: ...35...

Page 40: ...PTO1918 1 11 Flanged Yoke PTO2070 1 12 Bush PTO2071 1 13 Clutch Plate 152 5 x 102 PTO2058 4 14 Overrun Clutch Body PTO2072 1 15 Inner Plate PTO2073 2 16 Intermediate Plate PTO2074 1 17 Pressure Plate...

Page 41: ...h Body PTO2072 1 15 Inner Plate PTO2073 2 16 Intermediate Plate PTO2074 1 17 Pressure Plate PTO2075 1 18 Bolt M10 x 100mm FAS2065 8 19 Spring PTO2076 8 20 Locknut M10 FAS2333 8 21 Inner Circlip FAS711...

Page 42: ...are Bolt M8 x 20 FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 6 Socket Mounting Bracket SC4912 1 Setscrew M10 x 25 FAS2654P 4 Plain Washer M10 FAS2344P 8 Locknut M10 FAS2333 4 7 Front Li...

Page 43: ...39 WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD...

Page 44: ...Teagle Machinery Ltd Blackwater Truro Cornwall TR4 8HQ Tel 01872 560592 Website www teagle co uk Fax 01872 561166 e mail sales teagle co uk...

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