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OPERATION 

The machine is fitted with a 2-speed Gearbox.  For 
blockage  free  operation  it  is  important  that  the 
correct  gearbox  speed  is  selected  for  the  material 

being shredded. 

The  gearbox  has  a  neutral  position,  make  sure  the 
required gear has been properly selected. If operated in 
neutral,  material  will  enter  the  Rotor  Housing  possibly 
resulting  in  a  blockage.  Make  sure  all  material  is 
removed before restarting the rotor. 

For shredding straw and other dry materials either rotor 
speed  may  be  used.  For  maximum  throw  distance  the 
handle should be moved towards the position marked by 
the Hare to give a 1:1 ratio. 

For  shredding  silage  and  other  wet  materials  it  is 
recommended that the slow rotor speed is used as long 
throw distances are not usually required and wastage is 
reduced. To set the slow rotor speed the gearbox handle 
should be moved to the position marked by the Tortoise 
to give a 1.85:1 ratio.   

To  achieve  maximum  throw  distance,  operate  the 
tractor  engine  at  PTO  speed.    For  reduced  throw 
distances  operate  the  tractor  at  reduced  engine 
speeds,  as  per  Table  1.    Very  slow  rotor  speeds  may 
cause blockages. 

Table 1.  Gearbox & PTO settings - right hand chute. 

The valve block includes a flow control valve to vary the 
rotational speed of the bed chain.  A rotational speed of 
the Bed Chain speed indicator of approximately 15 rpm 
is  required  for  the  shredding  of  rectangular  bales  and 
dispensing  clamp  silage.    For  round  bales,  indicator 
speeds  of  up  to  30  rpm  may  be  used  to  improve  the 
feed rate. 
 
DUAL CHOP OPERATION 

Dual Chop machines can not chop Silage. 

The  Sliding  Blade  Carrier  is  controlled  through  the 
hydraulic spool  valve.    Slots located  on  the front of  the 
machine indicate the engaged / disengaged positions of 
the Sliding Blade Carrier, yellow for disengaged. 

When  a  long  chop  length  is  desired  raise  the  Blade 
Carrier disengaging the blades. 

When  a  fine  chop  length  is  desired  lower  the  Blade 
Carrier  to  engage  the  blades  against  the  Crossbeater.  
Before  lowering  the  Blade  Carrier,  stop  the  Bed  Chain 
and wait for the material to stop flowing into the Rotor. 
 
BALE RESTRAINT BEAM 

The  Bale  Restraint  Beam  is  factory  set  in  the  most 
desirable  position.      If  problems  occur  with  excessive 
breaking  of  Shear  Bolts,  it  may  be  advisable  to  adjust 
the Bale Restraint Beam backwards by one hole. 

SWIVEL CHUTE 

The Swivel Chute rotates through 270 degrees and can 
be operated in any position. 

To  deliver  silage  close  to  the  machine  position  the 
Chute  so  that  material  is  passed  onto  the  Feed 
Passage  Slide.  The  position  of  the  Slide  can  be 
adjusted as desired.   

Alternatively  the  material  feed  direction  can  be 
controlled by the Chute.  It may be necessary to rotate 
the  Chute  fully  to  deliver  material  alongside  the 
drawbar. 

In transport, rotate  the Chute  to the right hand side  of 
the  machine  aligning  the  indicators  on  the  Chute  and 
Top  Housing.    Fully  lower  the  Deflector  to  keep  the 
width and height of the machine to a minimum. 
 
BED CHAIN OPERATION  

The Bed Chain is operated by pressing forward button to 
move  forwards,  pressing  forward  button  to  stop,  and 
pressing and holding reverse button to reverse.  It is not 
necessary  to  stop  the  Bed  Chain  before  pressing  the 
reverse    button  as  this  will  automatically  cancel  the 
forward direction before engaging reverse. 
 
COMMENCING OPERATION 

LOADING THE MACHINE 

The strings or net should be removed from the bale as it 
is  being  loaded  into  the  machine.  The  Tomahawk  will 
shred some string but some will tend to wrap around the 
Crossbeater.  Putting  twine  or  netwrap  through  the 
machine  is  not  recommended  as  it  will  eventually  be 
spread on the land, polluting future crops. 

Bales  can  be  loaded  into  the  machine  in  two  ways,  by 
using  a  loader  or  by  self-loading  using  the  machine 
Tailgate.    If  a  loader  is  used,  simply  load  the  bale  into 
the Bale Chamber so that it is fully inserted.  Ensure the 
bale  is  not  rammed  against  the  crossbeater.    With 
square  bales  it  is  recommended  that  the  bales  are  laid 
on their side to aid string removal. 

When  loading  the  machine,  avoid  running  the  Bed 
Chain  without  the  rotors  turning.  If  there  is  a  large 

amount  of  material  still  in  the  Bale  Chamber  it  will  be 
placed into the Rotor Housing causing the Rotor to jam 
at start up. 

Do not stand above the machine on a stack of bales 
or in a barn to load the machine manually.  

When removing string  or netwrap from bales never 
climb  into  the  bale  chamber  or  onto  the  tailgate 

behind  a  bale  unless,  the  PTO  has  been  disengaged, 
the engine has been stopped, the key removed from the 
ignition and the machine has come to rest. 

The  Tailgate  is  designed  to  load  bales  into  the  Bale 
Chamber  of  the  machine.    For  large  rectangular  bales 
place  the  bale  on  the  ground  with  one  end  against  a 
solid  object.    For  easy  removal  of  the  strings  place  the 
bale on its side so that the strings are not in contact with 
the  ground.    Reverse  the  machine  with  the  Tailgate 
lowered until the bale slides up the Tailgate and into the 
Bale  Chamber.    Raise  the  Tailgate  until  it  is  in  a 
horizontal  position  and  engage  the  Bed  Chain  to  move 
the bale fully onto the Tailgate. 

Material 

Distance  

Spread 

Gearbox 

Speed 

PTO Speed 

Straw 

Maximum 

High 

540 

Straw 

Close 

High 

300  

Baled Silage 

Close 

Low 

540 

Clamp Silage 

Close 

Low 

300  

Summary of Contents for Tomahawk 8500

Page 1: ...Instruction Book Parts List Issue 11 12 8500 From Serial Number 31016 8550 Dual Chop From Serial Number 11004 Please Record Your Serial Number Here Serial Number ______________________________________...

Page 2: ...embers 7 Grease Nipples x 4 SC Swivel mechanism Ref Description 8 Grease Nipple Cross beater bearings Behind crossbeater drive sprocket on LHS 9 Grease Nipple Bed Chain front roller Bearing 10 Layshaf...

Page 3: ...NOTES...

Page 4: ...ns and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with th...

Page 5: ...awbars Jack 15 Chassis Rotor Assembly 16 17 Decals 17 Sloping Flange Giraffe Chute Housing 18 19 Right Hand Chute Housing 20 Bed Chain Drive 21 Floor Assembly 22 23 Wheel Equipment 23 Silage Crossbeat...

Page 6: ...x 1 2m x 2 5m Tyre size Standard tyres 10 0 75 15 3 Wheel track Standard Tyres 1 90 m Weight 2080 Kg Volume of clamp silage 4 5 m3 Max Hydraulic Oil Pressure 220 bar 3190 psi Max Hydraulic Oil Flow 60...

Page 7: ...lease Read Instruction Book Before Using The Machine 540 DL1012 Direction Of Rotation Frequency Of PTO Input Shaft Maximum Hydraulic Circuit Pressure Remote Bed Tailgate Control Box Panel Tractor Cont...

Page 8: ...N140 fitted with filters to EN 143 are likely to be adequate 13 Before disconnecting the hydraulic hoses always lower the tailgate onto the ground for safety reasons and to avoid residual pressure in...

Page 9: ...f the tractor It is important that the supply hose to the valve is connected to the pressure port of the tractor this hose is marked with a red band Place the control box cable control unit in the cab...

Page 10: ...Slide The position of the Slide can be adjusted as desired Alternatively the material feed direction can be controlled by the Chute It may be necessary to rotate the Chute fully to deliver material al...

Page 11: ...ale is moving on the Bed Chain lower the Tailgate slightly to create room for the bale to rotate within the Bale Chamber Figure 3 Shredding rectangular bales When it is necessary to stop shredding par...

Page 12: ...r holes on the Crossbeater rings DUAL CHOP BLADES Disengage the blades by raising the Blade Carrier Enter the Bale Chamber and lock the Blade Carrier in the raised position by placing two bars through...

Page 13: ...wo bars through the diameter holes in the Slides Remove the Bale Restraint Beam as detailed above Remove the six M10 bolts that hold the sieve to the Mid Body Panels Remove the six cup squares retaini...

Page 14: ...inimum torque setting when manufactured WHEEL REPLACEMENT If it is necessary to remove a Wheel place a jack underneath the Axle Beam loosen the wheel nuts and raise the machine until the Wheel can be...

Page 15: ...l down to 0 5 5 The following buttons must be pressed held down in this order I Bed Chain Forward II Giraffe Chute Raise Knives Long Chop III Power On 6 Hold the sequence of buttons for 8 seconds unti...

Page 16: ...everse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the Bypass Relief Valve in the flow control slice Firstly remove the Bypass Relief V...

Page 17: ...se and that the return line flow is not restricted Dirt or contamination in the Bypass Relief Valve in the flow control slice Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect...

Page 18: ...rt No Qty 14 TAILGATE RAM With Pilot Operated Check Valve Closed centres 571 Open centres 971 Stroke 400 Ref Description Part No Qty Ref Description Part No Qty Ram Assembly CYL1135 2 Seal Kit Items 1...

Page 19: ...Part No Qty KIT Clevis Drawbar SC4068 1 Comprising All Items 1 Drawbar Beam SC3838 1 2 PTO Rest SC4034 1 Setscrew M8 x 25 FAS2629P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 3 Clevis SC3665 1...

Page 20: ...FAS2697P 1 Washer 75 x 15 x 10mm FAS4805P 1 Key 18 x 11 x 70mm FAS8128 1 5 Paddle SC4616 8 Setscrew M12 x 30 FAS2678P 40 All Metal Self Locking Nut M12 FAS2319 40 6 Clamp Plate SC4621 1 Setscrew M10 x...

Page 21: ...S9733P 4 Locknut M20 FAS2336 4 Setscrew M12 x 40 FAS2680P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 2 DECALS Description Part No Qty Description Part No Qty Teagle DL1320 3 Warning Read Instru...

Page 22: ...t M12 x 50 FAS9682P 2 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid Deflector SC4043 1 4 Lower Link LH SC4046 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2...

Page 23: ...1 Plain Washer M10 FAS2344P 2 Plain Washer M10 Form G FAS2344GP 1 Locknut M10 FAS2333 2 13 Upper Inspection Panel SC3909 1 Plain Washer M8 FAS2343P 5 Locknut M8 FAS2332 5 14 Pair Of 15mm Clamps HYD19...

Page 24: ...2 4 Upper Chute SC3993 1 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet Chute Lower SC3620 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS23...

Page 25: ...ning Link ROP2123 1 6 Floor Motor Sprocket 25mm SC4193 1 Washer 30 x 9 x 5 FAS2408P 1 Plain Nut M8 FAS2302P 1 7 25mm Motor Spacer SC4199 1 8 Motor Mounting Plate SC3184 1 9 Motor Mounting Bolts SC3291...

Page 26: ...FAS2334 2 6 Front Sprocket SC4604 1 Setscrew M12 x 35 FAS2679P 2 Washer 50 x 13 x 5mm FAS2383P 2 Spring Washer M12 FAS2374P 2 7 Sprocket Scraper Front LH SC3387 1 Cup Square Bolt M12 x 30 FAS9283P 2 P...

Page 27: ...P BRG5001 2 19 Sprocket Scraper Rear LH SC3389 1 Cup Square Bolt M12 x 35 FAS9284P 1 Plain Washer M12 FAS2345P 1 Locknut M12 FAS2334 1 Ref Description Part No Qty Associated Components Part No Qty 23...

Page 28: ...Plate 50mm SC3337 4 Setscrew M8 x 20 FAS2627P 4 Plain Washer M8 FAS2343P 4 Spring Washer M8 FAS2353P 4 6 Flange Bearing 50mm BRG1312 2 Setscrew M16 x 35 FAS2702P 8 Spring Washer M16 FAS2356P 8 Grease...

Page 29: ...Grease Nipple 1 4 BSF BRG5004 1 18 Washer 80 x 13 x 10mm FAS4810P 1 Setscrew M12 x 35 FAS2679P 1 Spring Washer 1 2 FAS2374P 1 Key 1 2 x 3 8 x 45mm FAS8130 1 19 Drive Chain 77 Links SC4637 1 Joiner RO...

Page 30: ...Sliding Blade Carrier SC4656 1 7 Slide RH SC4410 1 Setscrew M12 x 30 FAS2678P 2 Cup Square M12 x 25 FAS9282P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 8 Ram Spacer SC4413 4 9 Upper Ram Pin S...

Page 31: ...1 Joiner ROP2116 1 Half Link Joiner ROP2117 1 25 Driveline Spacer SC4118 1 26 Flange Bearing 50mm BRG1312 2 Setscrew M16 x 35 FAS2702P 8 Spring Washer M16 FAS2356P 8 27 Holding Plate SC3337 4 Setscre...

Page 32: ...m G FAS2343GP 4 5 Valve Guard SC4224 1 Setscrew M12 x 25 FAS2677P 2 Plain Washer M12 FAS2345P 2 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 6 Blockage Removal Tool SC1247 1 7 Gear Change Ha...

Page 33: ...Pin 3mm FAS6003P 2 24 Tailgate Chain SC3192 1 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 Locknut M8 FAS2332 1 25 Chain Retainer SC3206 1 Setscrew M8 x 20 FAS2627P 1 Plain Washer M8 FAS234...

Page 34: ...FAS2681P 1 Setscrew M12 x 50 FAS2682P 1 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 2 4 Hydraulic Hose HYD2205 1 Not Shown Filter Element HYD5344 1 PRESSURE LINE FILTER EXTENSION SIDES Ref Descrip...

Page 35: ...ol Box Mounting PlateSC3538 SC3538 SC3538 1 M4 x 16 Pan Head FAS2430S 4 Locknut M4 FAS2329S 4 10 Mounting Bracket DC0459 DC0459 DC0459 1 Junction Box Assembly SC3583 SC3582 SC3581 1 Comprising Items 1...

Page 36: ...ner HYD2046 1 E Valve To T Piece HYD2058 2 1 4 BSP T Piece M M F HYD1930 2 F Tailgate Ram Front Hose HYD2045 2 G Tailgate Ram Rear Hose HYD2061 2 1 4 BSP T piece M M F HYD1930 2 J Giraffe Chute Ram Ho...

Page 37: ...Valve Mount Bracket SC4189 1 Setscrew M10 x 25 FAS2654P 4 Plain Washer M10 FAS2344P 8 Locknut M10 FAS2333 4 Setscrew M8 x 16mm FAS2625P 4 Washer M8 FAS2343P 4 Description Part No Right Hand Sloping Ch...

Page 38: ...nents Part No Qty KIT Remote Bed Tailgate Switch SC3587 1 Comprising All Items 1 Remote Switch Bracket SC3589 1 Cup Square Bolt M8 x 20 FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 2 Con...

Page 39: ...35...

Page 40: ...PTO1918 1 11 Flanged Yoke PTO2070 1 12 Bush PTO2071 1 13 Clutch Plate 152 5 x 102 PTO2058 4 14 Overrun Clutch Body PTO2072 1 15 Inner Plate PTO2073 2 16 Intermediate Plate PTO2074 1 17 Pressure Plate...

Page 41: ...h Body PTO2072 1 15 Inner Plate PTO2073 2 16 Intermediate Plate PTO2074 1 17 Pressure Plate PTO2075 1 18 Bolt M10 x 100mm FAS2065 8 19 Spring PTO2076 8 20 Locknut M10 FAS2333 8 21 Inner Circlip FAS711...

Page 42: ...are Bolt M8 x 20 FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 6 Socket Mounting Bracket SC4912 1 Setscrew M10 x 25 FAS2654P 4 Plain Washer M10 FAS2344P 8 Locknut M10 FAS2333 4 7 Front Li...

Page 43: ...39 WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD...

Page 44: ...Teagle Machinery Ltd Blackwater Truro Cornwall TR4 8HQ Tel 01872 560592 Website www teagle co uk Fax 01872 561166 e mail sales teagle co uk...

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