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SAFETY

 

In addition to the standard safety guidelines listed at the 

beginning of this handbook, the following special safety 

items apply to the Telehawk. 

The machine shall be operated by one person 

only.

   

 

2

 

NEVER

  put  your  hands  inside  the  delivery 

chutes.    In  the  event  of  a  blockage  clear  it 

using  the  Blockage  Removal  Tool  provided, 

located  on  the  front  of  the  lower  housing.    First, 

disengage the hydraulic pump, lower the machine to 

the  ground,  apply  the  handbrake,  stop  the  engine, 

remove  the  key,  and  wait  for  the  rotor  to  come  to 

rest. 

3

 

NEVER

  enter  the  bale  chamber  unless  the 

machine has been lowered to the ground,  the 

engine  has  been  stopped  with  key  removed 

from  the  ignition,  and  the  machine  has  come 

to rest (see note 2 above). 

NEVER

  insert  anything  inside  the  chute  or 

bale chamber while the machine is running. 

 
5

 

DANGER. 

When  entering  or  leaving  the 

bale chamber take care, the floor surface may 

be slippery. 

6

 Beware  of  overhead  power  lines  when  the  

swivel  chute  deflector  is  fully  raised.  Contact  with 

power  lines  could  result  in  the  operator  receiving  a 

severe electric shock.   

 

7  Do not climb onto the top edges of the bale chamber 

whilst the machine is in use.  

8  Do not allow anyone to ride on the machine. 
9  Do not allow persons or animals to stand in front of 

the outlet chutes whilst the machine is running. 

10 Do not lower the machine if any person or animal is  

standing in the loading area in front of the machine, 

always ensure good forward visibility  when  lowering 

the machine.   

11 Never put your hand over a hydraulic leak.  Oil under 

pressure may enter the blood stream. 

12 The  spreading  of  dusty  or  mouldy  material  can 

create  dust  which may  have  adverse  health effects.  

Operator  exposure  to  such  conditions  should  be 

avoided  where  possible.    When  circumstances 

prevent  this,  either  use  a  loader  with  a  suitable 

forced  air  cab  filtration  system  or  an  adequate 

respirator.  Respirators must comply with the relevant 

Standard  and  be  approved  by  the  Safety 

Inspectorate.    Disposable  filtering  face  piece 

respirators  to  EN149  or  half  mask  respirators  to 

EN140  fitted  with  filters  to  EN  143  are  likely  to  be 

adequate. 

13

  Before  disconnecting  the  hydraulic  hoses  always 

lower  the  machine  onto  the  ground  for  safety 

reasons and to avoid residual pressure in the hoses. 

14  Care  must  be  taken  when  handling  large  bales,  as 

  they  have  sufficient  weight  and  density  to  cause 

  serious  injury.    Large  bales  should  be  handled  with 

  appropriate  machinery  either  directly  into  the 

  Telehawk  or  into  a  position  where  they  can  be  self 

  loaded.    Do  not  manually  load  bales  from  the  stack 

  above  the  machine,  so  as  to  prevent  the  risks  of 

  falling  into the machine and collapse of the stack of 

  bales.  

15 Caution after prolonged intensive use of the machine, 

the  oil  temperature  will  have  risen  causing  the  hoses 

and fittings to be hot.  

  

 

LEFT AND RIGHT HAND 

 

In  this  Handbook  and  Parts  List,  the  terms  Left  and 

Right Hand apply to the machine when viewed from the 

drivers seat of the loader. 

 

 

USE OF THE TELEHAWK

 

The machine is designed to spread only dry straw bales. 

The  machine  must  never  be  run  with  the  chute 

components removed.  Unapproved chute modifications 

should not be carried out as Safety Regulations may be 

infringed. 

 

USE ON THE PUBLIC HIGHWAY 

If the machine is attached to the front of the loader it is 

not  recommended  that  the  loader  is  driven  on  a  public 

highway. 

 

If the machine is to be transported along the public 

highway (any road where the public have access) 

behind the loader, it may be necessary to fit lights 

to  comply  with  local  road  traffic  legislation,  as  the 

machine is likely to obscure the loader rear light units. 
Suitable  lighting  kits  are  available  from  your  local 

supplier  or  may  be  obtained  by  contacting  Teagle 

Machinery. 
Failure to comply with road traffic legislation may lead to 

prosecution  by  local  law  enforcement  agencies  and 

could also result in a road traffic accident. 

 

LOADER SPECIFICATIONS 

Lifting capacity: Minimum of 2.6 tonnes.  

Oil  flow: 

Minimum  oil  flow  of  60  litres  per  min  (13.3 

gallons per min). Maximum oil flow of 120 litres per min 

(26.6 gallons per min). 

Oil pressure: 

Minimum of 160 bar (2320 psi). Maximum 

of 270 bar 3915psi  @ 80 

°

C (176 

°

F) 

Return line pressure: Maximum  20 bar (290psi). 
The hydraulic system requires a single acting valve with 

an unrestricted return. We recommend fitting an internal 

Ø3/4”  return  line  direct  to  tank.  Operating  the  machine 

without    a  free  flow  return  will  result  in  higher  than 

recommended back pressures causing failure of seals in 

both the valve and motors. 

Oil fittings:  

We recommend using flat face hydraulic oil 

fittings with a minimum 24.5mm orifice to allow enough 

oil  to  flow  freely.    Smaller  fittings  like  1/2”  agricultural 

fittings  will  work  but  can  restrict  flow  causing  back 

pressure resulting in heat generation. 

 

However,  the  suitability  of  any  particular  loader  will 

depend upon, 
a) the size and weight of the bale to be spread. 
b) the extent to which the boom is to be extended. 
 

 

FITTING  THE  JUNCTION  BOX  LEAD  ONTO  THE 

LOADER 

A 6 metre twin core cable with 7.5 amp blade type fuse 

is supplied with the machine. The end with two eyelets 

must be fitted to the battery of the loader with the cable 

routed in a suitable position without causing damage to 

the lead during operation. If the connector provided on 

Summary of Contents for 15056

Page 1: ..._ _ _ _ _ _ _ _ _ _ _ _ ...

Page 2: ... Grease Nipples x 2 At ends of SC Chute Ram Ref Description 3 Grease Nipples x 4 SC Swivel mechanism Ref Description 4 Grease Nipple Cross beater bearing 5 Grease Nipple Bed Chain front roller bearing For More Detailed Information See Pages 10 to 11 1 3 2 4 5 1 ...

Page 3: ...ents of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were consulted BS EN ISO 12100 1 BS EN ISO 12100 2 BS EN ISO 13857 2008 BS EN 703 2004 A1 2009 Signed Duncan Wilson Engineering Director Dated 9th May 2014 Person authorised to compile Technical File Duncan Wilson...

Page 4: ...d Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staff Legislation requires that all operators are instructed in the safe operation cleaning and maintenance of equipment and machines This handbook forms part of that instruction and it must be read and ...

Page 5: ...trol box onto the loader 5 Preparation of the Telehawk 5 Fitting the Telehawk onto the loader 5 Operation 5 Commencing Operation 6 Maintenance 7 Disposal 9 FAULT FINDING CHART Part 1 10 Part 2 11 PARTS LISTS Decals 3 Body 12 Top housing 14 Chute ram 15 Crossbeater drive 16 Floor assembly 18 Inline Oil Filter 19 Bed chain speed adjustment 20 Electric controls 21 Transport brackets 21 Hydraulic hose...

Page 6: ...Bale Size 1 2m x 1 2m x 2 5m Weight without brackets 1270kg Max Hydraulic Oil Pressure 210 bar Max Hydraulic Oil Flow 125 litres minute Min Hydraulic Oil Flow 65 litres minute Time Averaged Sound Power 92dBA Minimum Loader Size 2 6 tonne lift Vertical Load At Hitching Point Un laden 1360kg Vertical Load At Hitching Point Laden 1860kg 2 Do Not Allow Any One To Ride On The Machine Please Read Instru...

Page 7: ... ty Teagle front housing DL1320 1 Do not permit riders DL1036 2 Teagle sides DL1389 2 Read instruction book DL1006 1 Telehawk DL1393 2 Blockage removal tool DL1070 1 Swish LH DL1383 1 Fingers being severed DL1033 2 Swish RH DL1384 1 Thrown objects DL1039 1 Serial number plate DL2059 1 Pop rivets FAS9069 2 Max flow 125 lpm DL1390 1 Max pressure DL1391 1 Important Note 27 5 Imp Gal min 33 0 US Gal m...

Page 8: ... not manually load bales from the stack above the machine so as to prevent the risks of falling into the machine and collapse of the stack of bales 15 Caution after prolonged intensive use of the machine the oil temperature will have risen causing the hoses and fittings to be hot LEFT AND RIGHT HAND In this Handbook and Parts List the terms Left and Right Hand apply to the machine when viewed from...

Page 9: ... with excessive operation of the anti blocking system it may be advisable to adjust the bale restraint beam forwards away from the fan to reduce the material feed rate SWIVEL CHUTE The swivel chute rotates through 280 degrees and can be operated in any position The material feed direction is controlled by the chute In transport rotate the chute to point forwards and fully lower the deflector to ke...

Page 10: ... chain the machine can be levelled out and the crossbeater and bed chain re started If spreading wet or poor quality bales it may be an advantage to stop both the cross beater and bed chain before inclining the machine Do not force bales against the cross beater by inclining the body steeply while spreading This may cause a blockage and could also damage the machine If you are moving from one shed...

Page 11: ...vent them from turning and pinching hands and fingers between the bale restraint and the cross beater If blades have been fitted cover areas of the cross beater not being worked on with old carpet or hessian sacking Hook rippers will need replacing when worn To do this remove both retaining bolts replace the hook rippers and use new bolts and locking nuts Blades can simply be rotated and repositio...

Page 12: ...pairs are required Copies of the circuit diagram are available from the manufacturer on request When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location Adjustment of the electric controls and bed speed can be seen on page 20 21 FAN MOTOR The fan motor supports the entire fan assembly Before you attempt to remove the fan ma...

Page 13: ...figure 7 BED CHAIN MOTOR The bed chain motor supports the front sprocket bed assembly The removal procedure is very similar to the crossbeater above Follow the same procedure but the motor mounting plate is kept in place using M12 cup square bolts nuts See figure 8 below and page 18 for more information TOP HOUSING SWIVEL MOTOR See page 14 for removal and replacement of the motor DISPOSAL At the e...

Page 14: ...or contamination clean and replace Clear material and check bed chain tension 25 to 50 mm slack in centre of bed Bed chain has come off the sprockets Check sprocket condition replace the bed chain and tension it Bed chain broken Check sprocket groove is clean and that the chamber below the floor is free from obstructions Repair chain and refit Scraper has jammed sprocket Reposition repair scraper ...

Page 15: ...e pressure is applied to the valve via the supply hose and that the return line flow is not restricted Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect for contamination clean and replace If problem persists or re occurs regularly replace loader hydraulic oil with new oil Loss of operation of rams and swivel slices Also operation of bed in only 1 direction may occur Failu...

Page 16: ...rew M12 x 50 FAS9682P 1 Torque setting 90 N m 67 ft lb Spring washer M12 FAS2374P 1 4 Rotor SC6132 1 5 Fan motor holding plate SC6133 1 Setscrew M8 x 30 FAS2630P 4 Plain washer M8 FAS2343P 4 6 Pear shape fan block SC6123 1 Cup square bolt M10 x 25 FAS9262P 4 Plain washer M10 FAS2344P 4 Locknut M10 FAS2333 4 7 Fan anti cavitation HYD5416 1 Torque rated at 42N m 31 ft lb 8 Fan motor 160cc HYD5237 1 ...

Page 17: ... 19 Ribbed square insert SC4231 4 20 Junction box SC5824 1 Pan head screw M4 x 16 FAS2430S 4 Locknut M4 FAS2329S 4 21 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 large plain washer M8 FAS2343GP 2 22 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5 S S FAS2328S 4 23 Valve mounting plate SC6136 1 Setscrew M10 x 20 FAS2652P 4 Plain washer M10 FAS2344P 4 Locknut M10 ...

Page 18: ...AS2631P 1 4 Chute ram CYL1035 1 Pivot bush ram body lower SC1297 1 Bolt M12 x 90 FAS9690P 1 Pivot bush ram body upper SC3297 1 Bolt M12 x 80 FAS9688P 1 Plain washer Form G M12 FAS2345GP 2 Locknut M12 FAS2334 2 5 Clamp segment SC4332 2 Setscrew M10 x 35 FAS2656P 8 Locknut M10 FAS2333 8 6 Motor cover SC4333 1 Setscrew M10 x 35 FAS2656P 2 Locknut M10 FAS2333 2 7 Motor cover spacer SC4376 1 8 Spacer s...

Page 19: ...ng infill SC6156 1 Cup square bolt M8 x 20 FAS9241S 2 Plain washer M8 FAS2343P 2 Locknut M8 FAS2332 2 15 Side inspection panel SC4329 1 Plain washer M8 FAS2343P 4 Locknut M8 FAS2332 4 16 Top housing SC6126 1 Grease nipple 1 4 BSF BRG5004 4 Setscrew M10 x 25 FAS2654P 10 Plain washer M10 FAS2344P 20 Locknut M10 FAS2333 10 Setscrew M12 x 30 FAS2678P 12 15 CHUTE RAM Closed centres 359 Open centres 613...

Page 20: ...crew M12 x 20 FAS2675P 2 Bolt M12 x 45 FAS9681P 2 Plain washer M12 FAS2345P 6 Locknut M12 FAS2334 4 Bale restraint complete Items 2 3 SC6116 1 2 Bale restraint beam SC6117 1 Setscrew M12 x 30 FAS2678P 6 Plain washer M12 FAS2345P 12 Thin nylon nut M12 FAS2334 6 16 STRAW CROSSBEATER AND DRIVE ...

Page 21: ...AM HYD5240 1 Seal Kit Sauer Danfoss HYD5242 1 Crossbeater Assembly Items 7 8 SC6111 1 see Maintenenace section for removal 7 Crossbeater SC6112 1 8 Hook ripper short SC4219 52 Setscrew M8 x 20 FAS2627P 104 Metal locknut M8 FAS2330 104 9 Guard ring SC6115 1 Setscrew M10 X 20 FAS2652P 3 Spring washer M10 FAS2354P 3 Plain washer M10 FAS2344P 3 10 Holding Plate SC6145 1 Setscrew M8 x 20 FAS2627P 2 Spr...

Page 22: ... SC4324 2 Plain nut M20 FAS2306P 4 M10 x 10 grub screw FAS8446 2 Plain washer M20 FAS2347P 4 8 Sprocket scraper rear SC4326 2 Setscrew M12 x 30 FAS2678P 4 Spring Washer 1 2 FAS2374P 4 9 Rear floor section SC4321 1 10 Floor section SC4320 1 Cup square bolt M10 x 25 FAS9262P 4 Plain washer M10 form G FAS2344GP 4 Locknut M10 FAS2333 4 11 Sprocket scraper front SC4327 2 Setscrew M12 x 30 FAS2678P 4 Sp...

Page 23: ...S2334 4 Keyway 10x8x40 round end FAS8135 1 Seal Kit Brevini SAM Round HYD5241 1 Seal Kit Sauer Danfoss Round HYD5243 1 Seal Kit Brevini square motor HYD5245 1 INLINE OIL FILTER Ref Description Part No Q ty Associated components Part No Q ty 1 Hose HYD2306 1 2 Oil Filter 125 lpm HYD5349 1 1 x 3 4 BSP M M union HYD1122 2 Bonded Seal 1 BSP HYD4207 2 3 Oil Filter Bracket SC6155 1 M10 Thin Nyloc Nut FA...

Page 24: ...ng Time lII On 5 Hold the sequence of buttons for 8 seconds until both the Bed Forward and ON LED s illuminate 6 Release buttons and the LED s should flash alternately 7 Using the Decreasing Un loading button to slow down and the Increase Un loading button to speed up slow the bed down to the point where it just stops 8 Press the Off button to save the slow speed You have now programed the control...

Page 25: ...430S 4 M4 Locknut FAS2329S 4 6 Power cable 6m SC5826 1 Including fuse holder and eyelets Neutrik female socket only SC5837 1 7 7 5 A fuse SC3535 1 8 Telehawk boom bracket SC6142 1 9 Curly cable junction box SC5825 1 Including cable and male plug Neutrik male plug only SC5838 1 TRANSPORT BRACKETS KIT Transport Frame SC6149 1 see BOM Transport Bracket Front SC6139 2 Setscrew M10 x 25 FAS2654P 8 Plai...

Page 26: ... 1 E Crossbeater out to 3 way unit port P HYD2213 1 1 2 x 1 2 BSP M M union HYD1013 1 Bonded Seal 1 2 BSP HYD4204 1 1 2 x 3 4 BSP M M union HYD1119 1 Bonded Seal 3 4 BSP HYD4205 1 F 3 way unit port S1 to bed motor inlet port HYD2219 1 1 2 x 1 2 BSP M M union HYD1013 2 Bonded Seal 1 2 BSP HYD4204 2 G Bed motor out to vale block B1 HYD2220 1 1 2 x 1 2 BSP M M union HYD1013 2 Bonded Seal 1 2 BSP HYD4...

Page 27: ...on MM HYD1011 1 Bonded Seal 1 4 BSP HYD4201 1 1 4 BSP M M union HYD1011 1 Ref Description Part No Q ty Associated components Part No Q ty 1 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5 S S FAS2328S 4 2 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 Seal kit HYD5418 1 Large plain washer M8 FAS2343GP 2 Main valve block Items 3 8 HYD5413 1 Complete valve block seal...

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