Teagle 15056 Instruction Book / Parts List Download Page 5

Page: 5 / 28

INDEX

INSTRUCTIONS

Page

Specifications

Explanation of pictograms

Decals

Safety

Left and right hand

Use of the Telehawk

Use on the public highway

Loader Specification

Fitting the junction box onto the loader

Fitting the control box onto the loader

Preparation of the Telehawk

Fitting the Telehawk onto the loader

Operation

Commencing Operation

Maintenance

Disposal

FAULT FINDING CHART

Part 1

Part 2

PARTS LISTS

Decals

Body

Top housing

Chute ram

Crossbeater & drive

Floor assembly

Inline Oil Filter

Bed chain speed adjustment

Electric controls

Transport brackets

Hydraulic hoses

Solenoid\electric control valves

Summary of Contents for 15056

Page 1: ..._ _ _ _ _ _ _ _ _ _ _ _ ...

Page 2: ... Grease Nipples x 2 At ends of SC Chute Ram Ref Description 3 Grease Nipples x 4 SC Swivel mechanism Ref Description 4 Grease Nipple Cross beater bearing 5 Grease Nipple Bed Chain front roller bearing For More Detailed Information See Pages 10 to 11 1 3 2 4 5 1 ...

Page 3: ...ents of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were consulted BS EN ISO 12100 1 BS EN ISO 12100 2 BS EN ISO 13857 2008 BS EN 703 2004 A1 2009 Signed Duncan Wilson Engineering Director Dated 9th May 2014 Person authorised to compile Technical File Duncan Wilson...

Page 4: ...d Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staff Legislation requires that all operators are instructed in the safe operation cleaning and maintenance of equipment and machines This handbook forms part of that instruction and it must be read and ...

Page 5: ...trol box onto the loader 5 Preparation of the Telehawk 5 Fitting the Telehawk onto the loader 5 Operation 5 Commencing Operation 6 Maintenance 7 Disposal 9 FAULT FINDING CHART Part 1 10 Part 2 11 PARTS LISTS Decals 3 Body 12 Top housing 14 Chute ram 15 Crossbeater drive 16 Floor assembly 18 Inline Oil Filter 19 Bed chain speed adjustment 20 Electric controls 21 Transport brackets 21 Hydraulic hose...

Page 6: ...Bale Size 1 2m x 1 2m x 2 5m Weight without brackets 1270kg Max Hydraulic Oil Pressure 210 bar Max Hydraulic Oil Flow 125 litres minute Min Hydraulic Oil Flow 65 litres minute Time Averaged Sound Power 92dBA Minimum Loader Size 2 6 tonne lift Vertical Load At Hitching Point Un laden 1360kg Vertical Load At Hitching Point Laden 1860kg 2 Do Not Allow Any One To Ride On The Machine Please Read Instru...

Page 7: ... ty Teagle front housing DL1320 1 Do not permit riders DL1036 2 Teagle sides DL1389 2 Read instruction book DL1006 1 Telehawk DL1393 2 Blockage removal tool DL1070 1 Swish LH DL1383 1 Fingers being severed DL1033 2 Swish RH DL1384 1 Thrown objects DL1039 1 Serial number plate DL2059 1 Pop rivets FAS9069 2 Max flow 125 lpm DL1390 1 Max pressure DL1391 1 Important Note 27 5 Imp Gal min 33 0 US Gal m...

Page 8: ... not manually load bales from the stack above the machine so as to prevent the risks of falling into the machine and collapse of the stack of bales 15 Caution after prolonged intensive use of the machine the oil temperature will have risen causing the hoses and fittings to be hot LEFT AND RIGHT HAND In this Handbook and Parts List the terms Left and Right Hand apply to the machine when viewed from...

Page 9: ... with excessive operation of the anti blocking system it may be advisable to adjust the bale restraint beam forwards away from the fan to reduce the material feed rate SWIVEL CHUTE The swivel chute rotates through 280 degrees and can be operated in any position The material feed direction is controlled by the chute In transport rotate the chute to point forwards and fully lower the deflector to ke...

Page 10: ... chain the machine can be levelled out and the crossbeater and bed chain re started If spreading wet or poor quality bales it may be an advantage to stop both the cross beater and bed chain before inclining the machine Do not force bales against the cross beater by inclining the body steeply while spreading This may cause a blockage and could also damage the machine If you are moving from one shed...

Page 11: ...vent them from turning and pinching hands and fingers between the bale restraint and the cross beater If blades have been fitted cover areas of the cross beater not being worked on with old carpet or hessian sacking Hook rippers will need replacing when worn To do this remove both retaining bolts replace the hook rippers and use new bolts and locking nuts Blades can simply be rotated and repositio...

Page 12: ...pairs are required Copies of the circuit diagram are available from the manufacturer on request When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location Adjustment of the electric controls and bed speed can be seen on page 20 21 FAN MOTOR The fan motor supports the entire fan assembly Before you attempt to remove the fan ma...

Page 13: ...figure 7 BED CHAIN MOTOR The bed chain motor supports the front sprocket bed assembly The removal procedure is very similar to the crossbeater above Follow the same procedure but the motor mounting plate is kept in place using M12 cup square bolts nuts See figure 8 below and page 18 for more information TOP HOUSING SWIVEL MOTOR See page 14 for removal and replacement of the motor DISPOSAL At the e...

Page 14: ...or contamination clean and replace Clear material and check bed chain tension 25 to 50 mm slack in centre of bed Bed chain has come off the sprockets Check sprocket condition replace the bed chain and tension it Bed chain broken Check sprocket groove is clean and that the chamber below the floor is free from obstructions Repair chain and refit Scraper has jammed sprocket Reposition repair scraper ...

Page 15: ...e pressure is applied to the valve via the supply hose and that the return line flow is not restricted Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect for contamination clean and replace If problem persists or re occurs regularly replace loader hydraulic oil with new oil Loss of operation of rams and swivel slices Also operation of bed in only 1 direction may occur Failu...

Page 16: ...rew M12 x 50 FAS9682P 1 Torque setting 90 N m 67 ft lb Spring washer M12 FAS2374P 1 4 Rotor SC6132 1 5 Fan motor holding plate SC6133 1 Setscrew M8 x 30 FAS2630P 4 Plain washer M8 FAS2343P 4 6 Pear shape fan block SC6123 1 Cup square bolt M10 x 25 FAS9262P 4 Plain washer M10 FAS2344P 4 Locknut M10 FAS2333 4 7 Fan anti cavitation HYD5416 1 Torque rated at 42N m 31 ft lb 8 Fan motor 160cc HYD5237 1 ...

Page 17: ... 19 Ribbed square insert SC4231 4 20 Junction box SC5824 1 Pan head screw M4 x 16 FAS2430S 4 Locknut M4 FAS2329S 4 21 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 large plain washer M8 FAS2343GP 2 22 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5 S S FAS2328S 4 23 Valve mounting plate SC6136 1 Setscrew M10 x 20 FAS2652P 4 Plain washer M10 FAS2344P 4 Locknut M10 ...

Page 18: ...AS2631P 1 4 Chute ram CYL1035 1 Pivot bush ram body lower SC1297 1 Bolt M12 x 90 FAS9690P 1 Pivot bush ram body upper SC3297 1 Bolt M12 x 80 FAS9688P 1 Plain washer Form G M12 FAS2345GP 2 Locknut M12 FAS2334 2 5 Clamp segment SC4332 2 Setscrew M10 x 35 FAS2656P 8 Locknut M10 FAS2333 8 6 Motor cover SC4333 1 Setscrew M10 x 35 FAS2656P 2 Locknut M10 FAS2333 2 7 Motor cover spacer SC4376 1 8 Spacer s...

Page 19: ...ng infill SC6156 1 Cup square bolt M8 x 20 FAS9241S 2 Plain washer M8 FAS2343P 2 Locknut M8 FAS2332 2 15 Side inspection panel SC4329 1 Plain washer M8 FAS2343P 4 Locknut M8 FAS2332 4 16 Top housing SC6126 1 Grease nipple 1 4 BSF BRG5004 4 Setscrew M10 x 25 FAS2654P 10 Plain washer M10 FAS2344P 20 Locknut M10 FAS2333 10 Setscrew M12 x 30 FAS2678P 12 15 CHUTE RAM Closed centres 359 Open centres 613...

Page 20: ...crew M12 x 20 FAS2675P 2 Bolt M12 x 45 FAS9681P 2 Plain washer M12 FAS2345P 6 Locknut M12 FAS2334 4 Bale restraint complete Items 2 3 SC6116 1 2 Bale restraint beam SC6117 1 Setscrew M12 x 30 FAS2678P 6 Plain washer M12 FAS2345P 12 Thin nylon nut M12 FAS2334 6 16 STRAW CROSSBEATER AND DRIVE ...

Page 21: ...AM HYD5240 1 Seal Kit Sauer Danfoss HYD5242 1 Crossbeater Assembly Items 7 8 SC6111 1 see Maintenenace section for removal 7 Crossbeater SC6112 1 8 Hook ripper short SC4219 52 Setscrew M8 x 20 FAS2627P 104 Metal locknut M8 FAS2330 104 9 Guard ring SC6115 1 Setscrew M10 X 20 FAS2652P 3 Spring washer M10 FAS2354P 3 Plain washer M10 FAS2344P 3 10 Holding Plate SC6145 1 Setscrew M8 x 20 FAS2627P 2 Spr...

Page 22: ... SC4324 2 Plain nut M20 FAS2306P 4 M10 x 10 grub screw FAS8446 2 Plain washer M20 FAS2347P 4 8 Sprocket scraper rear SC4326 2 Setscrew M12 x 30 FAS2678P 4 Spring Washer 1 2 FAS2374P 4 9 Rear floor section SC4321 1 10 Floor section SC4320 1 Cup square bolt M10 x 25 FAS9262P 4 Plain washer M10 form G FAS2344GP 4 Locknut M10 FAS2333 4 11 Sprocket scraper front SC4327 2 Setscrew M12 x 30 FAS2678P 4 Sp...

Page 23: ...S2334 4 Keyway 10x8x40 round end FAS8135 1 Seal Kit Brevini SAM Round HYD5241 1 Seal Kit Sauer Danfoss Round HYD5243 1 Seal Kit Brevini square motor HYD5245 1 INLINE OIL FILTER Ref Description Part No Q ty Associated components Part No Q ty 1 Hose HYD2306 1 2 Oil Filter 125 lpm HYD5349 1 1 x 3 4 BSP M M union HYD1122 2 Bonded Seal 1 BSP HYD4207 2 3 Oil Filter Bracket SC6155 1 M10 Thin Nyloc Nut FA...

Page 24: ...ng Time lII On 5 Hold the sequence of buttons for 8 seconds until both the Bed Forward and ON LED s illuminate 6 Release buttons and the LED s should flash alternately 7 Using the Decreasing Un loading button to slow down and the Increase Un loading button to speed up slow the bed down to the point where it just stops 8 Press the Off button to save the slow speed You have now programed the control...

Page 25: ...430S 4 M4 Locknut FAS2329S 4 6 Power cable 6m SC5826 1 Including fuse holder and eyelets Neutrik female socket only SC5837 1 7 7 5 A fuse SC3535 1 8 Telehawk boom bracket SC6142 1 9 Curly cable junction box SC5825 1 Including cable and male plug Neutrik male plug only SC5838 1 TRANSPORT BRACKETS KIT Transport Frame SC6149 1 see BOM Transport Bracket Front SC6139 2 Setscrew M10 x 25 FAS2654P 8 Plai...

Page 26: ... 1 E Crossbeater out to 3 way unit port P HYD2213 1 1 2 x 1 2 BSP M M union HYD1013 1 Bonded Seal 1 2 BSP HYD4204 1 1 2 x 3 4 BSP M M union HYD1119 1 Bonded Seal 3 4 BSP HYD4205 1 F 3 way unit port S1 to bed motor inlet port HYD2219 1 1 2 x 1 2 BSP M M union HYD1013 2 Bonded Seal 1 2 BSP HYD4204 2 G Bed motor out to vale block B1 HYD2220 1 1 2 x 1 2 BSP M M union HYD1013 2 Bonded Seal 1 2 BSP HYD4...

Page 27: ...on MM HYD1011 1 Bonded Seal 1 4 BSP HYD4201 1 1 4 BSP M M union HYD1011 1 Ref Description Part No Q ty Associated components Part No Q ty 1 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5 S S FAS2328S 4 2 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 Seal kit HYD5418 1 Large plain washer M8 FAS2343GP 2 Main valve block Items 3 8 HYD5413 1 Complete valve block seal...

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