background image

409-2908

11

 of 32

Rev A

Figure 18

5. REFERENCES

The following instruction sheets provide related information for the TERMI-POINT Air Tools:

408-1920 (Quality Control Procedure for TERMI-POINT Clip Applications)

408-1933 (TERMI-POINT Pull Test Tool No. 69358 and Test Tip 69544)

408-1942 (TERMI-POINT Extraction Tool 69357)

408-2019 (Operator’s Quality Check Procedure for TERMI-POINT Clip Application)

408-2221 (New Tool Warranty and Exchange Policy for TERMI-POINT Tooling)

408-2370 (TERMI-POINT Tool Mandrel Maintenance and Repair)

6. OPERATING INSTRUCTIONS

6.1. Installation of Mandrel

1. Disconnect tool from factory air supply

2. Select correct mandrel for wire size and clips being used. Refer to Section 3. Make sure the color code data 
for the mandrel, clips, and wire size are compatible.

3. Remove tooling foot by removing two screws. See Figure 19.

4. Remove mandrel holding screw.

5. Open both post pickups and insert mandrel; align hole in mandrel with mandrel holding screw hole, as 
shown in Figure 19.

Use care not to push against stripping ear area of mandrel so as not to damage cutting edge of mandrel.

6. Release post pickups and insert and tighten mandrel holding shoulder screw.

7. Re-install tooling foot with two screws.

Clip Identification 
Label

Color .031 x .062 in. 
Clips Only

Color Code

Typical Clip 330495-[ ] 
Series Only
(.031 x .062 in.)

Air Tool Mandrel 
(.031 x .062 in.)

Color Code

Part Number

Color Code

Part Number

Mandrel
for Air Tool 
59865-[ ] 
and
59928-[ ]

Color Coded 
Part Number

Manual Tool 
Mandrel
(.031 x .062 in.)

Part Number

Color Code

Mandrel Insert 
(.022 x .036 in.)

CAUTION

!

Summary of Contents for TERMI-POINT 59865-1

Page 1: ...ss mainly focus on the distribution of electronic components Line cards we deal with include Microchip ALPS ROHM Xilinx Pulse ON Everlight and Freescale Main products comprise IC Modules Potentiometer...

Page 2: ...Tool Preparation 12 6 4 Tool Loading 13 6 5 Clip Positioning Adjustment 14 6 6 General Operating Procedure 15 6 7 Tool Unloading 17 7 PREVENTATIVE MAINTENANCE 17 8 MAINTENANCE AND ADJUSTMENTS 18 8 1 T...

Page 3: ...s into installed application equipment NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY The...

Page 4: ...a crushing device or for anything other than a crimping machine for the specified product Inappropriate use of the unit could result in personal injury OR damage to the power unit There is a risk of w...

Page 5: ...ication only and are not drawn to scale The unit should ONLY be operated by trained personnel If not using quick disconnect fittings to connect the tool to the air supply provide operators other means...

Page 6: ...ntact your local TE Connectivity Representative or contact the Tooling Assistance Center number 2 DESCRIPTION Termi Point air tools with interchangeable mandrels as listed in the tool and clip selecti...

Page 7: ...body when squeezing the trigger The tool nose must be clear of all objects or properly positioned on the terminal post when the tool is actuated Never cycle the tool without having the side cover and...

Page 8: ...d INSULATION DIAMETER RANGE MANDREL NUMBER CLIP NUMBER 2800 PER REEL MANDREL AND CLIP COLOR CODE TIN PLATED GOLD PLATED TIN NICKEL PLATED 22 0 99 1 24 039 049 265070 1 4 330495 2 4 330495 9 6 330495 8...

Page 9: ...ED 22 0 99 1 14 039 045 69551 8 4 330495 4 5 330495 1 6 330495 9 Orange 1 14 1 65 045 065 1 69411 4 24 0 84 1 14 033 045 69551 9 2 330495 4 4 330495 8 330495 4 Red 1 14 1 65 045 065 1 69411 3 26 0 71...

Page 10: ...22 X 036 SYSTEM WIRE SIZE 7 Stranded or Solid INSULATION DIAMETER RANGE MANDREL INSERT NUMBER CLIP NUMBER 100 PER REEL MANDREL COLOR CODE TIN PLATED GOLD PLATED TIN NICKEL PLATED 28 0 46 0 74 018 029...

Page 11: ...6 Yellow 24 0 86 1 65 034 065 311079 2 3 330854 2 2 330854 9 Red STRIP FED MANUAL SERVICE TOOL 69702 FOR POST SIZE 031 X 062 SYSTEM WIRE SIZE 7 Stranded or Solid INSULATION DIAMETER RANGE MANDREL NUMB...

Page 12: ...Refer to Section 3 Make sure the color code data for the mandrel clips and wire size are compatible 3 Remove tooling foot by removing two screws See Figure 19 4 Remove mandrel holding screw 5 Open bo...

Page 13: ...ce index finger on wire funnel lever directly above trigger as shown in Figure 19 and operate wire funnel lever several times Note that as lever is pulled wire funnel on top of tool Figure 19 moves ba...

Page 14: ...reel Ensure that clips are straight and that insulation supports on clips face forward front of tool Refer to Figure 20 Spindle of reel holder locks reel in place 4 Feed clip train into opening in rea...

Page 15: ...tioner dial together with spring tension applied to the internal clip positioner causes the positioner dial to click into the selected setting with applicable letter at top of dial The setting of the...

Page 16: ...until post is positioned against mandrel and position wire to right or left depending on desired wire routing See Figure 24 6 Hold tool firmly against end of post Apply approximately 22 2 N 5 lbs of p...

Page 17: ...tioned to the Left Wire Positioned to the Right NOTE i No Insulation Between Wire and Post at Contact Area Stripped Conductor Must be Visible at End of Clip but Must Not Extend More than 1 19 mm 047 i...

Page 18: ...s replacement parts and factory service contact your local TE Representative Figure 28 Cover Plate Insulation Strippings Removed Thru Handle CAUTION 4 Check mandrel for burrs or nicks For detailed ins...

Page 19: ...r to the following troubleshooting chart in and subsequent paragraphs to locate and correct troubles and or to perform required adjustments Assembly drawings and pats lists are included for parts iden...

Page 20: ...409 2908 19 of 32 Rev A 6 6 6 6 7 2 8 7 8 7 6 1 3 2 1 8 4 8 5 8 11 8 10 3...

Page 21: ...disassembly procedure Paragraph 8 2 2 Remove four screws Item 85 holding top cover Item 51 to tool Slide front of top cover to right from under pin Item 39 in lever linkage Item 38 to release top cov...

Page 22: ...ardless of cause tool should be disassembled in order to check and replace worn or broken parts where necessary and to clean clip and insulation particles from tool Proceed as follows 1 Disconnect too...

Page 23: ...rating tool and readjust setscrew as necessary for proper wire stripping 3 Tighten hex nut to lock setscrew 8 8 Clip Guide Anvil Replacement 1 Disconnect tool from factory air supply 2 Perform all ste...

Page 24: ...o factory air supply 9 Install mandrel Paragraph 6 1 10 Connect tool to factory air supply and check tool operation 8 10 Catch Spring Replacement 1 Refer to clip guide anvil replacement procedure Para...

Page 25: ...If the tool is not used it must be stored by taking the following precautions Store the tool indoors Grease unpainted parts Protect this tool from knocks or stresses Protect the tool from high levels...

Page 26: ...409 2908 25 of 32 Rev A Parts List for Figure 32 Pneumatic Tool Assembly 59865 1 2 3 and 7 Cont d...

Reviews: