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408-8959 

Rev C

 

of 6

 

8.

 

TROUBLESHOOTING 

Part 

Inspection and Problem 

Possible Solution 

“C”

-Head 

Inspect for cracks, gouges, nicks, or galling on the “C”

-Head 

or where the “C”

-Head contacts dies 

Return tool for repair (see Section 7) 

Check to see if the upper die retaining pin does not hold the 
stationary die in place 

Return tool for repair (see Section 7) 

Check to see if the upper die release button sticks (it should 
normally move in and out easily when moderate pressure is 
applied) 

Return tool for repair (see Section 7) 

Cylinder 

Inspect for evidence of cracks, gouges, nicks, or galling 

If there are cracks, return the tool for repair (see 
Section 7) 

For traces of gouges, nicks, or galling: remove 
any sharp edges using a fine emery cloth 

Inspect for oil leaks between the cylinder and coupling 

For oil leaks and a sticky coupling, tighten or 
replace the coupling 

Check to see if the coupling sticks to the cylinder (it should 
normally turn on and off freely when moderate pressure is 
applied with a wrench) 

Quick-Disconnect 
Coupling 

The coupling mates hard or will not mate or release, or it 
leaks oil, or it sticks at the hose connection 

Replace coupling 

Ram 

Inspect the ram in the Power “ON” (ram advanced)

 position 

for evidence of galling, cracks, or oil leaks between the ram 
and the cylinder 

If there are cracks or leaks, return the tool for 
repair (see Section 7) 

If there is galling, remove any sharp edges 
using a fine emery cloth 

Check to see if the lower die retaining pin does not hold the 
moving die in place 

Return tool for repair (see Section 7) 

Check to see if the lower die release button sticks (it should 
normally move in and out easily when moderate pressure is 
applied) 

Return tool for repair (see Section 7) 

Inspect the ram in the Power “OFF” (ram retracted) position 

to ensure that the ram returns freely to its original position 

Return tool for repair (see Section 7) 

Figure 5 

9.

 

REVISION SUMMARY 

  Latest TE logo and formatting resulting in numbering changes of some paragraphs 

  Added Warning (paragraph 1) 

  Moved info on magnetic particle inspection from previous paragraph 5.1. to new paragraph 6.1.as a 

NOTE 

  Added Section 8 TROUBLESHOOTING and Figure 5 

Summary of Contents for SOLISTRAND 1752868-1

Page 1: ...or use with Foot Hydraulic Pump PN 1583659 1 Hand Hydraulic Pump PN 1583661 1 or Electric Hydraulic Pumps PN 1804700 1 115 VAC and PN 1804700 2 220 VAC Warning To avoid personal injury and potential damage to the crimp head TE Connectivity TE requires the crimp head to operate at 9 800 to 10 200 PSI 676 to 703 bar TE recommends using 10 000 PSI 689 bar TE Hydraulic Pumps as other manufacturers pum...

Page 2: ...ned NOTE If crimping head must be removed after being in production pressure must be released in the hydraulic system before head is removed If using Electric Hydraulic Power Unit 1804700 1 or 2 disconnect power unit from power supply When using Hydraulic Foot Pump PN 1583659 1 or Hydraulic Hand Pump PN 1583661 1 depress the pressure release pedal to release pressure 4 DIE INSTALLATION AND REMOVAL...

Page 3: ...hold terminal or splice in place 3 Insert the stripped wire into the terminal or splice 4 Activate the power unit to complete the crimp 6 INSPECTION AND MAINTENANCE DANGER Verify hydraulic pressure is released and power supply is disconnected before following inspection and maintenance procedures unless otherwise specified in the procedure Each crimping head is assembled and inspected before shipm...

Page 4: ... Additionally inspect and service the head every month or 1 000 cycles Figure 3 Cleaning 1 Remove accumulations of dirt and grease on the crimping head especially in areas where dies are installed and product is crimped 2 Clean the entire head frequently with a clean lint free cloth Crimping Head Check Out Procedure If the ram fails to retract after completion of a crimping cycle the cause may be ...

Page 5: ... entire tool for evaluation and repair with a written description of the problem to CUSTOMER SERVICE 38 35 TE CONNECTIVITY CORPORATION P O BOX 3608 HARRISBURG PA 17105 3608 Tools may also be returned for evaluation and repair For tool repair service contact a TE representative at 1 800 526 5136 Item Number Part Number Description Quantity Per Head 1 21013 4 Screw Socket Head Self Locking 1 4 20 UN...

Page 6: ...s applied with a wrench Quick Disconnect Coupling The coupling mates hard or will not mate or release or it leaks oil or it sticks at the hose connection Replace coupling Ram Inspect the ram in the Power ON ram advanced position for evidence of galling cracks or oil leaks between the ram and the cylinder If there are cracks or leaks return the tool for repair see Section 7 If there is galling remo...

Page 7: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information TE Connectivity 1752868 1 ...

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