TE Connectivity SolderSleeve CWT Series Installation Procedures Manual Download Page 9

Page: 9 / 11

Tyco Electronics Corporation
300 Constitutional Drive
Menlo Park, CA 94025 USA

No: RPIP-824-00
Rev: F
Date: April 28, 2006
Page: 9 of 11

Unless otherwise specified dimensions are in millimeters [Inches dimensions are in between brackets]

If this document is printed it becomes uncontrolled. Check for the latest revision.

Heating: The solder ring shape should not be visible and a solder fillet, at least 4.5 [0.180]
long, should be visible on one side of the leads. Fillet length should 8.0 [0.315] for larger
wires. Lack of a solder fillet may indicate overheating.

Damage: The sleeve should not be split or cut and no wire strands should poke through the
sleeve.

Unacceptable

: Insufficient heat.

Contour of solder preform is visible.
Contour of terminal and/or lead is obscured by solder.

Acceptable:

Fillet is clearly visible between terminal and lead.

4.5

In-line Component Termination (CWT-200X and B-155-200X)

4.5.1 Wire

Preparation

Remove 8.0 [0.315] of insulation from wires to be spliced.

8.0

(0.315)

Summary of Contents for SolderSleeve CWT Series

Page 1: ...ed termination The one piece design of one step terminators simplifies installation while their transparent insulation sleeves make inspection easy 2 0 Application Equipment Equivalent tools may be used Steinel HL 1802E HL1910 IR 550 Mark II Infrared Heating Tool or HL2010 Hot Air Gun MiniRay Infrared Heating Tool CV 5300 Hot Air Gun Process Belt Heaters CV 5000 Thermogun Holding Fixture AD 1319 A...

Page 2: ...before handling 4 1 Shield Terminations 4 1 1 Cable Preparation 1 Remove length specified in Table I of the cable jacket at the point where the termination is to be made A Center Stripped A AS REQUIRED End Stripped 2 Remove length specified in Table I of insulation from the end of the ground lead If part has pre installed lead omit this step B 4 1 2 Assembly 1 Position the one step soldersleeve sh...

Page 3: ...0 354 11 13 0 0 512 12 0 0 472 10 0 0 394 B 155 XX B 155 XX 1000 B 155 XX 35 22 5 B 155 XX 35 22 9 CWT XX CWT XX 1000 CWT XX W122 5 CWT XX W122 9 13 17 0 0 670 16 0 0 630 14 0 0 551 3 5 7 0 0 276 6 0 0 236 5 5 0 217 B 155 XX S CWT XX S 7 11 9 0 0 354 8 0 0 315 7 0 0 276 B 155 15XX B 155 38XX B 155 XXXX WX CWT 15XX CWT 38XX CWT XXXX WX All 12 5 0 492 12 5 0 492 9 5 0 374 Center Stripped End Strippe...

Page 4: ...t revision Unacceptable Insufficient heat Contour of solder perform is visible Acceptable Fillet is clearly visible between the lead and shield 4 2 Wire to Wire In Line Splices 4 2 1 Wire Preparation 1 Wires from up to 18 AWG 1 5mm2 having 19 or fewer strands Remove 9 5 0 375 of insulation from all wires to be spliced 2 All other wires Remove 12 5 0 500 of insulation and pre tin the exposed conduc...

Page 5: ...ical attachment is required secure the 2 wire ends by twisting them together Align carefully the strands in order to avoid any poke through of the sleeve See Fig 1 and Fig 2 In other cases align wires in such a manner that all strands are parallel Then slide the sleeve over the splice area and center the solder preform of the sleeve at the center of the splice length Fig 1 Fig 2 2 The splicing ope...

Page 6: ...isible and a solder fillet at least 4 5 0 180 long should be visible on one side of the leads Fillet length should be 8 0 0 315 for 12 5 0 500 stripped wires Lack of solder fillet may indicate overheating 3 Damage The sleeve should not be split or cut and no wire strands should poke through the sleeve Fillet length should be 8 0 0 315 for 12 5 0 500 stripped wires Unacceptable Insufficient heat Co...

Page 7: ...bly 1 Position the smaller or center conductor one step terminator so that the end is against the folded shield and the solder preform is visually centered over the exposed center conductor 2 Heat solder preform until it melts and forms a fillet between the conductors Allow assembly to cool 3 Refold the shield so that it lies on the center conductor termination 4 Center the larger one step shield ...

Page 8: ...AWG 1 5mm2 and larger 1 Trim terminal lead to 11 0 1 5 0 435 0 060 2 Remove 9 5 0 375 of wire insulation 3 Pre tin conductors 4 4 3 Assembly 1 Position the one step terminator over the connector terminal or component lead so that the necked down end is against the connector or component The solder preform must not extend beyond the terminal lead end 2 Insert the wire to be attached so that it bott...

Page 9: ...sible and a solder fillet at least 4 5 0 180 long should be visible on one side of the leads Fillet length should 8 0 0 315 for larger wires Lack of a solder fillet may indicate overheating 3 Damage The sleeve should not be split or cut and no wire strands should poke through the sleeve Unacceptable Insufficient heat Contour of solder preform is visible Contour of terminal and or lead is obscured ...

Page 10: ...conductor and the component pin and position the CWT 200X A or B 155 200X A sub assembly so that the solder preform is centered over the conductors 2 Use a holder to keep the wire and component aligned during heating 3 Heat solder preform until it melts and forms a fillet between the conductors 4 Overlap the other exposed conductor and component pin and position the CWT 200X B or B 155 200X B sub ...

Page 11: ...trands should poke through the sleeve Fillet length should be 8 0 0 315 for 12 5 0 500 stripped wires Unacceptable Insufficient heat Contour of solder perform is visible Acceptable Solder has lost all appearance of ring shape There is a definite fillet visible along the wire interface DISCLAIMER All of the above information including illustrations is believed to be reliable Users however should in...

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