TE Connectivity SGI 1.25 Application Specification Download Page 9 | Manualshive

Page: 9 / 22

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114-106497

Rev 5

9

of 22

3° Max

3° Max

Avoid Twist and Roll

Detail A

Section X-X

0.13 Max Burr

0.25mm Max
Cutoff Tab

Wire Barrel Crimp
Width (See Table)

Wire Barrel Crimp

Height

(See Table)

0.20 Max Wire Barrel Flash

1.0 max. for Box Area

Contact beam should not
change after crimp

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Summary of Contents for SGI 1.25

Page 1: ...ignal Grace Inertial SGI 1 25 1 50 connector system includes SMT header assembly and plug assembly used in the wire to board interconnections cap assembly and plug assembly used in the wire to wire in...

Page 2: ...Dual row Row Wire Barrel Insulation Barrel Header Assembly SGI 1 5 Single Row 5pos shown Mating Face Plug Housing SGI 1 5 Single Row 5pos shown Mating Face Locking Latch Wire Cavity Insulation Barrel...

Page 3: ...ow TPA 5pos shown For SGI 1 50 Single Row only Header Assembly SGI 1 25 Dual Row 20pos shown Plug Housing SGI 1 25 Dual Row 20pos shown Mating Face Mating Face Locking Latch Wire Cavity Cap Housing SG...

Page 4: ...2 SGI 1 50 Dual Row Figure 1 Schematic Diagram Only Header Assembly SGI 1 5 Dual Row 10pos shown Plug Housing SGI 1 5 Dual Row 10pos shown Mating Face Mating Face Locking Latch Wire Cavity TPA SGI 1 5...

Page 5: ...60538 NA Header Assembly SMT Right Angle 2360545 Header Assembly SMT Vertical 2360540 2376974 2456589 Header Assembly SMT Vertical 2360547 2427710 Plug Housing 2371404 2376950 2456588 Plug Housing 238...

Page 6: ...in the product material B Shelf Life The product should remain in the shipping containers until ready for use to prevent deformation to components The product should be used on a first in first out b...

Page 7: ...sh is the formation that may appear on both sides of the wire barrel as the result of the crimping process The wire barrel flash shall not exceed the dimension given in Figure 4 D Wire Barrel Crimp Th...

Page 8: ...e seam K Twist and Roll There should be no twist or roll of the wire barrel or mating portion of the crimped contact that would cause overstress or impair usage See Figure 4 for allowable limits NOTE...

Page 9: ...Avoid Twist and Roll Detail A Section X X 0 13 Max Burr 0 25mm Max Cutoff Tab Wire Barrel Crimp Width See Table Wire Barrel Crimp Height See Table 0 20 Max Wire Barrel Flash 1 0 max for Box Area Conta...

Page 10: ...th F shape 3 1 4 1 8 0 0 0 45 0 15 0 35 0 128 26 0 60 0 0804 2 28 0 56 CONTACT 2428106 1 mm2 AWG WIRE BARREL CRIMP INSULATION BARREL CRIMP WIDTH INSULATION BARREL CRIMP HEIGHT WIRE BRUSH REAR BELLMOUT...

Page 11: ...aware that the contact must be installed in correct orientation as specified below Pull back lightly on the wire to be sure the contact is locked in place Refer to Figure 6 Side to Side Alignment 3 Ma...

Page 12: ...PA and push it straight into the housing until it bottoms there should be an audible click Pull back lightly to be sure the TPA is locked in place See Figure 7 Single Row Cap Single Row Cap Dual Row B...

Page 13: ...TPA For SGI 1 50 only Use special tool like sharp object to lift the tip of TPA latch at both sides carefully and then remove the TPA from plug housing Be careful not to damage TPA during the operatio...

Page 14: ...ether until the locking latch fully engages the locking tab Pull back to ensure proper engagement and to prevent any deformation of the locking mechanism See Figure 9 During mating connector please do...

Page 15: ...114 106497 Rev 5 15 of 22 Dual Row...

Page 16: ...tors depress latch of plug housing with thumbnail and pull the connectors apart Refer to Figure 10 During unmating connector please don t stack up the wire to the middle in case damage the connector t...

Page 17: ...114 106497 Rev 5 17 of 22 Figure 10 Dual Row Pull Straight Away Depress Locking Latch Here Depress Locking Latch Here Pull Straight Away Pull Straight Away Depress Locking Latch Here...

Page 18: ...as shown in Figure 12 Figure 12 B Robotic Placement The robotic equipment must be adjusted to feed pick up and place the headers on the PC board with an accuracy as required The header assembly datum...

Page 19: ...activators is necessary Consult with the supplier of the solder and flux for recommended cleaning solvents Cleaners must be free of dissolved flux and other contaminants It is recommended that cleanin...

Page 20: ...epresentative images Tooling information for product part numbers is available from www te com or by calling the Product Information Center at the number at the bottom of page 1 Applicators for produc...

Page 21: ...ual Aid CUTOFF TAB AND BURR MUST BE WITHIN LIMIT SPECIFIED WIRE MUST NOT BE NICKED CUT OR SCRAPED THERE MUST BE NO WIRE INSULATION VISIBLE IN INSULATION BARREL SEAM WIRE INSULATION AND CONDUCTORS MUST...

Page 22: ...IN HEADER HOUSING TAB PLUG HOUSING MUST BE FULLY SEATED AGAINST EACH OTHER PLUG HOUSING MUST BE FULLY SEATED AGAINST EACH OTHER PLUG HOUSING LATCH MUST BE SECURED IN HEADER HOUSING TAB WIRE MUST NOT...

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