TE Connectivity RBK-X1 Instruction Sheet Download

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CENTERING DEVICE, RBK-X1

Rev. 1

Jan. 2021

Page 2

Description

Fig.1 General View

This manual shows how to upgrade RBK-X1 to RBK-X1C by installing the

Centering Device.

The Centering Device is an optional add-on device that can only be added to the RBK-X1 Heat Shrink
Machine. It ensures the correct position of the tubing and the wire splice before the heat shrink process starts.

For the RBK-X1C customer manual, refer to

409-35021

(non-CE version) or

409-35022

(CE version)

Summary of Contents for RBK-X1

Page 1: ...ol preparation 4 2 2 Components preparation 4 2 2 1 Modify on machine cover 5 2 2 2 Remove machine front cover 6 2 2 3 Open machine cover 6 2 3 Replace Ejector blade 7 2 4 Install Centering Unit 8 2 5 Install Detection Unit 9 2 6 Install F R L line pipe 12 2 7 Connection between machine and Centering Unit 13 3 Activate Centering Device 13 3 1 Connect air supply 13 3 2 Setting to machine 14 ...

Page 2: ... Please comply with below caution when operate this equipment Do be wearing protection when operating Shut machine before maintaining DON T modify the equipment without TE permit DON T wear ill suited which may cause any stuck by machine DON T try to put hands into machine ...

Page 3: ... installing the Centering Device The Centering Device is an optional add on device that can only be added to the RBK X1 Heat Shrink Machine It ensures the correct position of the tubing and the wire splice before the heat shrink process starts For the RBK X1C customer manual refer to 409 35021 non CE version or 409 35022 CE version ...

Page 4: ...neral Parameters Model Designation Centering Device Power supply 24V DC from RBK X1 Air supply 4 6 bar Pipe OD 10mm Machine size See Fig 2 Max Tubing Size OD 19mm Length 60mm Ambient operating Environment Temperature 5 to 40 C Relative humidity 50 90 Net Weight 8 Kg Depth 650mm Height 230mm Width 365mm ...

Page 5: ...ools Screwdriver Allen key Wrench Container Fig 3 Tools 2 2 Components preparation Before we start upgradation make sure you have below components RBK X1 base machine Centering Unit Detection Unit Top front cover Ejector blade hardware F R L pipe Connection cable Extension cable Fig 4 Machine Centering Device package ...

Page 6: ...or those old version SN CRX10001 CRX10030 CRX1CE0001 CRX1CE0005 RBK X1 base machine need to modify on machine cover before install the Centering Device components See below capture 25mm 114mm 57mm 20mm 1 2X Ø5 5mm Drill hole 2 Ø16mm Drill hole 30mm 3 Ø6mm Slot cut 9 mm 7 mm 8 mm ...

Page 7: ...ine Centering Device won t need these 2 cover any more Fig 5 Machine top front cover BTM front cover 2 2 3 Open machine cover Lay machine down like below capture and remove the cover mounting screws then open the left cover right cover rear cover carefully Fig 6 Remove cover screw Top front cover BTM front cover ...

Page 8: ...nually allow the ejector blade moving forward 2 Remove the 2X Carrier mounting screw and lift the top carrier 3 Replace the 2X Ejector blade with the new Ejector blade which pack in the Centering Device 4 Restore the carrier mounting screws Left cover Right cover Rear cover 2 Disc 1 Carrier 3 Ejector blade ...

Page 9: ...the 4X guide pins can lean on machine base plate front 2 Push the left and right tubing pusher to sides then check if they have the same gap with machine wall Fix the 2X mounting screws on the bottom Remove the plungers from machine base plate and fill them back onto the Centering Device base plate holes Tubing pusher Plunger ...

Page 10: ...2021 Page 9 2 5 Install Detection Unit 1 Remove the 4x mounting screw of the highlight bridge Don t need to remove the highlight bridge 2 Place the Detection Unit onto the machine frame like capture below then fix the 6x mounting screw ...

Page 11: ...Jan 2021 Page 10 3 Connection from Detection Unit to machine i Find the extension cable from package ii Connection the terminal end 7 point to PLC in machine right cover according to the schematic below PLC Socket of extension cable ...

Page 12: ...movement of machine Location refer to below capture Plug Detection Unit Socket connection cable 4 Adjust on Detection Unit Allow the detection arm fall to vertical then insert a cable into heating chamber checking the cable can 100 contact with detection plate successfully If not adjust the set screw to adjust the swing angle of detection arm 5 Install the cover by the M4 screw with plastic gasket...

Page 13: ... R L onto the rear side of machine left cover by the 2X M5 screw 2 Connect the 2X output pipe with Detection Unit Centering Unit Fix the pipe in suitable position by tie wraps Rotate Disc for cycles double check the pipe won t affect the movement of machine 2x M5 screw M5 nut Panel connector ...

Page 14: ...entering Unit Find the connection cable from Centering Device package then connect the to the machine Fix the cable under machine base plate by the tie wraps and fix base 3 Activate Centering Device 3 1 Connect air supply Connect the pipe 4 6 bar pipe OD 10mm then switch ON air supply ...

Page 15: ...D0A9E 2D42FB 2DA5C3 2D52FFF25875BF 7D 2 Power ON machine and login on with authority B password 12345 access to Maintenance page Switch ON the below 2 icon i Centering Device switch When it was showing ON Centering Device is activated ii Turn on this icon while Centering Device activated cycle can be run automatically without press on both start button DON T use this function for production since ...

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TE Connectivity RBK-X1, Instruction Sheet

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