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Hand tool for AMP DUOPLUG 2.5™ 

 

 

©2009 Tyco Electronics Corporation, Harrisburg, PA 
All International Rights Reserved 
TE logo and Tyco Electronics are trademarks. 

5/ 17 

Operation Manual 

4-744015-6 

*Trademark. Other products, logos, and company names used are the property of their respective owners. 

 
 

General safety instructions 

The DUOPLUG Hand tool has been manufactured according to the accepted rules of current technology. 
There is, however, still a risk of personal injury or damage to equipment if the following general safety 
instructions and the warnings before the steps contained in these instructions are not complied with. 

 

Read these instructions completely and thoroughly before working with the hand tool. 

 

Keep these instructions in a location where they are accessible to all users at all times. 

 

Always include the operating instructions when you pass the hand tool to third parties. 

RoHS Information 

Information on the presence and location of any substances subject to 
RoHS (Restriction on Hazardous Substances) can be found at the following website: 
 

 

http://www.tycoelectronics.com/customersupport/rohssupportcenter/ 

 

Click on “Find Compliance Status” and enter equipment part number. 

3.1  Intended use 

The „Hand tool for AMP DUOPLUG 2.5™“ has been designed to apply connectors according to the AMP 
specification 114-18049 (section 

 

5.2 „Handled connectors“) with wires following the grid connection plug 

technology using Insulation Displacement Technique. 
It is only permitted to use the 114-18049 exclusively for repair proposes or preparation of samples. Do not 
use it for serial production. 

 

The hand tool is not a product in terms of the EU-Machinery Directive 2006/42/EG. 

 

Intended use includes having read and understood these instructions, especially 
section  3 “General safety instructions”. 

Application Notes: 

 

Cumulative Trauma Disorders can result from a prolonged use of manually powered hand tools. 
TE Connectivity Ltd. hand tools are intended for occasional use and low volume applications. 
For extended use or production operations TE Connectivity Ltd. offers a wide selection of  
powered application equipment. 

3.2  Improper use 

Any use of the Hand tool other than described in section 

 

3.1“Intended use” is considered as improper. 

3.3  Reasonably foreseeable misuse 

Any attempt to use this hand tool with other than the specified connectors, described in 
section 

 

5.2 “Handled connectors” is considered as a reasonable foreseeable misuse. 

Moreover, the hand tool may used exclusively within the limits of its intended use 
(section 

 

3.1 “Intended use”). 

Summary of Contents for Hand tool for AMP DUOPLUG 2.5

Page 1: ...Operation Manual Hand tool for AMP DUOPLUG 2 5 549033 1 Customer Manual Nr 411 18031 1 _Rev C Customer Manual PN 4 744015 6 Language en Translation of the original German version...

Page 2: ...r a certain application can be derived from our information The information given does not release the user from the obligation of own judgment and verification It must be remembered that our products...

Page 3: ...Intended use 5 3 2 Improper use 5 3 3 Reasonably foreseeable misuse 5 3 4 Qualification of personnel 6 3 5 Safety instructions in this document 6 3 6 Adhere to the following instructions 7 3 6 1 Gene...

Page 4: ...third parties without its consent This manual is exclusively meant for the carrier of the Hand tool for AMP DUOPLUG 2 5 in further course called Hand tool and its personnel for internal use only The...

Page 5: ...ns before working with the Hand tool TE Connectivity Ltd decline to accept any liability for damages that are incurred due to the fact that the instructions in the operation manual have been disregard...

Page 6: ...ment part number 3 1 Intended use The Hand tool for AMP DUOPLUG 2 5 has been designed to apply connectors according to the AMP specification 114 18049 section 5 2 Handled connectors with wires followi...

Page 7: ...ng to the work to be done Qualified personnel must observe the rules relevant to the subject area 3 5 Safety instructions in this document Type of risk Consequences Precautions Safety sign warning tri...

Page 8: ...rugs or pharmaceuticals that may affect their ability to respond Before putting the hand tool into operation it is always important to check whether all devices are at hand and functioning correctly T...

Page 9: ...Reserved TE logo and Tyco Electronics are trademarks 8 17 Operation Manual 4 744015 6 Trademark Other products logos and company names used are the property of their respective owners 4 Scope of deli...

Page 10: ...ermitted to use the Hand tool for AMP DUOPLUG 2 5 only for repair proposes or preparation of samples Do not use it for serial production 5 1 Identification of product For clearly identification of pro...

Page 11: ...s and company names used are the property of their respective owners 6 Making a connection Fig 2 Construction 1 Stop 3 Spring stuffers both sided 2 Stuffer 4 Guide groove 6 1 Insertion of wires Push t...

Page 12: ...trademarks 11 17 Operation Manual 4 744015 6 Trademark Other products logos and company names used are the property of their respective owners Push the individual wire completely against the stop Fig...

Page 13: ...6 Trademark Other products logos and company names used are the property of their respective owners Then open the gripper Fig 6 Opening the gripper Push the connector housing further until the stuffe...

Page 14: ...roducts logos and company names used are the property of their respective owners 6 2 Fitting the lid Push the connector housing into the last possible arrest position towards the pivot point of the gr...

Page 15: ...o and Tyco Electronics are trademarks 14 17 Operation Manual 4 744015 6 Trademark Other products logos and company names used are the property of their respective owners The open the gripper Fig 9 Ope...

Page 16: ...nd bearing surfaces must be provided with a high quality SAE20 motor oil Avoid excessive lubrication If the hand tool is no longer required pinching the gripper and store the hand tool dry and clean 7...

Page 17: ...are trademarks 16 17 Operation Manual 4 744015 6 Trademark Other products logos and company names used are the property of their respective owners 8 Disposal Careless disposal of the applicator lead t...

Page 18: ...demarks 17 17 Operation Manual 4 744015 6 Trademark Other products logos and company names used are the property of their respective owners 9 Appendix 9 1 Contact information TE Connectivity c o Schen...

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