TE Connectivity 2397100-1, Instruction Sheet

Page: 6 / 8

408-35234
Rev A
6 of 8
6. INSPECTING THE CRIMP HEIGHT
Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a
crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed
information on obtaining and using crimp-height comparators can be found in Instruction Sheet
408-7424 .
1. Refer to Table 1 and select a wire (maximum size) for each crimp section listed.
2. Refer to Section 4, CRIMPING, and crimp the contacts accordingly.
3. Using a crimp height comparator, measure the wire barrel crimp height listed in Table 2.

If the crimp height conforms to that shown in the table, the tool is considered dimensionally correct.

If not, adjust the tool. Refer to Section 7, ADJUSTING THE RATCHET.
CAUTION
Do not use damaged product. If a damaged contact is evident, replace it. Do not re-terminate contacts.
Figure 4: Crimp height
1
Modified anvil
2 Position point on center of wire barrel opposite seam
3 Crimp height (see Table 2)
Table 2: Crimp height specifications
Die assembly Wire size max mm
2
Crimp section
(wire size markings)
Crimp height mm [in.]
2397100-2
1.00 1.00 mm
2
1.61±0.05 [.0634±.0020]
0.75 .75 mm
2
1.52±0.05 [.0598±.0020]
0.50 .50 mm
2
1.43±0.05 [.0563±.0020]