409-32031
Rev D
8
of 9
4. Hold the wire in position, then depress and hold the trigger to complete the crimp. The crimping tool
will return automatically to the first position of its cycle when the crimp is complete.
NOTE
If it is necessary to retract the ram before a crimping cycle is completed, push the release switch. Pushing the release switch
will result in the complete retraction of the ram. Only kits -1 and -2 have a release switch.
CAUTION
This tool is not designed for continuous operation. After 100 cycles, allow the crimping tool to cool for 15 minutes.
CAUTION
Do not re-terminate the crimped product.
PREVENTIVE MAINTENANCE
Daily Maintenance
Perform the following maintenance daily:
1. Inspect the crimping head jaws and dies for wear or damage such as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is detected, return the tool to TE for repair.
3. Clean the tool, removing accumulations of dirt and grease from the crimping head, particularly in
areas where the crimping head is installed and the product is crimped. Wipe the entire tool frequently
with a clean, lint-free cloth.
Yearly Maintenance
Once per year or every 10,000 cycles (whichever comes first), the crimping tool should be returned to TE for
inspection.
Lubrication
Lubricate all pins, pivot points, and bearing surfaces with a high-quality grease. TE recommends the use of
Molykote paste, which is a commercially available lubricant.
Lubricate the crimping head in accordance with the following schedule:
Crimping head used in daily production:
lubricated daily
Crimping head used occasionally in daily production:
lubricate weekly
Crimping head used weekly:
lubricate monthly
TROUBLESHOOTING
Prior to Beginning Troubleshooting Procedures, Verify Battery is Operational
1. Be sure that the battery is charged. Re-check the battery after several minutes to ensure that the
battery is holding its charge.
2. Use a nonflammable contact cleaner or pencil eraser to clean the electrical contacts on the battery
and crimping tool.
3. Re-install the battery, and check the crimping tool again.
Molykote is a trademark.
