NOTE
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Rev B
The tonk foot should contact the lower jaw a minimum of 3.2mm [.125 in].
B. Tonk Height Adjustment
The tonk height adjustment is required to make sure that the wire is level between the terminal and gripper
jaws during the crimping operation.
Adjust the tonk height as follows.
1. Turn the terminator power "off."
2. Open the main guard.
3. Push the gripper mechanism completely to the left.
4. Insert a pre-stripped wire through the gripper jaws until it touches the applicator stop.
5. Manually close the upper grip jaw on the wire.
6. Hand-cycle the terminator.
7. Observe the wire during the terminator cycle. The wire should remain level during the termination process.
8. If the wire end is lower than the wire passing through the grip jaws, the tonk rod is too high. Adjust as
follows:
a. Loosen the tonk rod T-handle (see Figure 13).
b. Turn the tonk rod adjustment screw clockwise to lower the tonk rod.
c. Tighten the tonk rod T-handle.
CQM Position Sensor (On
Models with CQM 1320420-2)
CQM Status Lights
(On Models with
CQM 1320420-2)
Mounting Location for
Frame Mounted Force
Sensor
Grip Transfer
Assembly
Scrap Bin
T-Handle and Latch
Bar for DCC Unit
Assembly
CSC Assembly
Tonk Rod
T-Handle for
Tonk Rod
Tonk Rod Height
Adjustment Screw
TDC Switch
Figure 13
