408-10231
2
of 5
Rev
D
Figure 1
1. INTRODUCTION
This instruction sheet provides operation and
maintenance instructions for the Battery Operated
Hydraulic Crimping Tools 1213875-[ ] and 1976505-[ ].
See Figure 1.
Battery operated tools 1213875-[ ] have a 25.4 mm
[1 in.] stroke. Battery operated tools 1976505-[ ] have
a 38.1 mm [1.50 in.] stroke. Battery operated tools
1213875-1 and 1976505-1 have a 120 Volt charger.
Battery operated tools 1213875-2 and 1976505-2
have a 220 Volt charger.
The crimping head is designed to use dies that crimp
the terminals in Figure 2 which also lists the wire sizes
onto which the terminals and splices are crimped, as
well as the instruction sheet for the crimping dies.
Figure 2
Dimensions on this document are in metric units
[with U. S. customary units in brackets], unless
otherwise specified. Figures and illustrations are for
reference only and are not drawn to scale.
2. DESCRIPTION
(Figure 1)
Main components of Battery Operated Hydraulic
Crimping Tools 1213875-[ ] and 1976505-[ ] include a
“C”-Head, which houses the stationary die; a piston
(ram), which houses the moving die and the die detent
mechanism; and a power unit, which houses the
hydraulic pump components. A removable battery is
also part of the functioning tool.
3. INSTALLATION
3.1. Battery Installation
(Figure 3)
Slide the battery into the handle of the power unit until
it emits an audible and tactile click. The battery should
lock into position.
3.2. Die Installation
To avoid personal injury, do NOT accidentally
depress the trigger when installing or removing
dies.
Operating the head WITHOUT the crimping dies
installed will damage the “C”-Head or ram.
To install the die in the ram:
1. Remove the battery to prevent accidental
actuation.
2. Select the proper die set for the product to be
crimped.
3. Place the moving die half in the ram and press on
its side until the die snaps into place.
To install the die in the “C”-Head:
1. Remove the battery to prevent accidental
actuation.
2. Select the proper die set for the product to be
crimped.
3. Place the stationary die half in the “C”-Head and
press on its side until the die snaps into place.
4. CRIMPING PROCEDURE
The following procedure provides only general
information concerning crimping. Refer to the
instructions packaged with the dies (see Figure 2) for
detailed information, including wire stripping
dimensions and instructions for positioning terminals
and splices in the dies.
TERMINALS
(DOCUMENT)
WIRE SIZE (AWG) FOR:
BATTERY TOOL
1213875-[ ]
BATTERY TOOL
1976505-[ ]
AMPOWER*
Terminals and Splices
(408-8703)
6 Through 2/0
6 Through 4/0
SOLISTRAND*
Terminals and Splices
(408-8691)
8 Through 4/0
8 Through 4/0
TERMINYL*
Terminals and Splices
(408-8704)
8 Through 4
8 Through 1/0
AMPLI-BOND*
Terminals and Splices
(408-8705)
---
8 Through 2
“C”-Head
Ram
Power Unit
Battery Crimp tool
1976505-1 Shown
Battery
NOTE
i
DANGER
STOP
!
CAUTION
