TDK CeraPlas EK1250101 Series Operating Manual Download Page 14

CeraPlas Explorer Kit  

 

 

 

 

© TDK Electronics AG 

14 

 
 
 
 
 
 
 
 
 

 

  In  principle,  have  repairs  carried  out  by  the  manufacturer  only!  The 

manufacturer  is  not  liable  for  damage  caused  by  the  intervention  of 
unauthorized persons! 

  When  using  the  apparatus  during  maintenance,  repair  and 

troubleshooting it is possible to cut yourself through sharp edges! 

  Do not use the device if wiring and components are damaged (burns 

may occur)! 

  Use the device in such a way that there is no risk of tripping or falling! 

  When shipping, the device must be packed accordingly! 

  Regulations for shipping lithium-ion batteries and lithium-ion batteries 

in/ with devices must be taken into account! 

  The  product  must  be  disconnected  from  the  voltage  source  for 

maintenance and repair work or for similar activities where hazards can 
arise! 

  Make sure that the application does not affect medical implants! 

  The  device must  not  be covered  during operation  and no heat must 

build up, even during the charging process! 

  Do not use the apparatus if high voltage sources are touchable! 

  Do not use the apparatus if optical radiation may escape! 

  If the device is opened before the ozone neutralization is completed, 

harmful ozone can escape! 

  The device must not be carried or transported during operation! 

  Objects  and  parts  that  are  easily  flammable  must  not be disinfected 

with this device! 

  After disinfection there may be residues of oxidizing reactive material! 

  Check  that  the  apparatus  is  in  good  working  order  and  be  sure  to 

inspect the container, lid and seal for damage! 

  This device must not be used in potentially explosive areas! 

  Before  cleaning  and  repair,  make  sure  that  the  apparatus  must  be 

disconnected from energy supply source! 

 

 

Caution – Ozone Emission! 
Under no circumstances may the device be operated without the cover! 
Dangerous amounts of the reaction gas ozone (O3) may be  produced 
during device operation. 
Ozone rates can exceed 80 mg/h inside the container. 
Please  note  that  these  concentrations  may  cause  a  hazard  if  directly 
inhaled. 
If  a  characteristic  chemical  odour  is  noticeable  around  the  container, 
switch off the system and ventilate the affected area. 

 

 

 

If  the  apparatus  is  no  longer  needed,  it  must  be  disposed  of  properly 
based  on  local  legal  and  regulatory  requirements  (see  section  10.3 
Disposal)! 

Summary of Contents for CeraPlas EK1250101 Series

Page 1: ...Operating Manual 2021 CeraPlas Exporer Kit www tdk electronics tdk com...

Page 2: ...1 5 1 Protective measures and safety instructions 11 5 2 Intended use 11 5 3 Reasonably foreseeable misapplication 11 5 3 1 Conversions or modifications 12 5 3 2 Spare and wear parts 12 5 4 Requiremen...

Page 3: ...on off 22 8 1 1 Switching on 22 8 1 2 Switching off 22 8 2 Operation of the TDK Explore Kit via button without App 23 8 2 1 Disinfection process flow 24 8 3 Smartphone app 25 8 3 1 Installation and f...

Page 4: ...e 7 4 container completely closed 20 Figure 7 5 insert the control unit 21 Figure 7 6 press tightly to contact 21 Figure 7 7 locking mechnism at the filter unit 21 Figure 7 8 locking mechnism at the c...

Page 5: ...29 Figure 9 1 inner side of the filter unit with holes for ozone neutralization 30 Figure 9 2 two holes for ozone neutralization suck in 30 Figure 9 3 four holes for ozone neutralization blow out 30...

Page 6: ...landsberg Contact www tdk electronics tdk com en 2910748 products product catalog cold plasma technology ceraplas explorekit 3 3 Information about the document management Document Number Operating_ins...

Page 7: ...a safe place until disposal It also contains information for cleaning and troubleshooting 4 2 To whom the document is addressed target group This document is intended for the users see section 4 Note...

Page 8: ...onsists of a few components which are shown and listed below Figure 4 1 Explore Kit container Figure 4 2 Explore Kit components Figure 4 3 control unit Figure 4 4 control unit plug Figure 4 5 CeraPlas...

Page 9: ...CeraPlas Explorer Kit TDK Electronics AG 9 Figure 4 7 filter extension box Figure 4 8 filter extension box plug Figure 4 9 filter extension Figure 4 10 container cover with seal...

Page 10: ...d below Number Components 1 Control unit with On Off button on the top Status LED Connector USB C charging port CeraPlas element plasma generator 2 Filter extension with Connector Ozone destruction un...

Page 11: ...n 4 Notes to the user developer This device apparatus is not intended for the end user The TDK Explore Kit is a demonstrator unit for exploring dry disinfection processes using the CeraPlas technology...

Page 12: ...intended etc Inadequate maintenance 5 3 1 Conversions or modifications In case of unauthorized conversions and modifications to the apparatus any liability and warranty by the manufacturer expires Th...

Page 13: ...in risks and impairments for the user during maintenance cleaning and repair to the application itself to other material assets The basis for the safe and trouble free use of the TDK Explore Kit is kn...

Page 14: ...ot use the apparatus if optical radiation may escape If the device is opened before the ozone neutralization is completed harmful ozone can escape The device must not be carried or transported during...

Page 15: ...s are found in the application the apparatus must no longer be used and if necessary the manufacturer must be contacted see section 10 1 Troubleshooting Repairs may only be carried out by the manufact...

Page 16: ...conformity with applicable EU Directive s concerning the apparatus that require CE marking This development kit is not a finished apparatus or appliance regarding the European marketing regulations an...

Page 17: ...kit includes a filter extension unit and an Android app which allows to define its own decontamination process Only use the device for the intended purposes Misuse may restrict apparatus liability The...

Page 18: ...24 V 0 1 A 2 4 W Destruction 5 V 0 2 A 1 W Ozone measurement 5 V 0 2 A 1 W To enable the longest possible battery lifetime the power consumers like servo pump CeraPlas are never simultaneously operate...

Page 19: ...on Operating instructions 7 2 Assembly First steps o Remove the device from the packaging o Use an external plug in power supply and the USB C cable to charge the control unit completely before first...

Page 20: ...Figure 7 1 container cover with seal Figure 7 2 cover with snap in function Figure 7 3 close cover tightly Figure 7 4 container completely closed CeraPlas Explorer Kit TDK Electronics AG 20...

Page 21: ...chnism at the control unit 7 3 Power supply This Explore Kit operates with a battery power supply with 3 7 V DC and is directly included A replacement by the user is not intended see section 6 4 2 Ele...

Page 22: ...ut in the filter unit the plug ist directly connected to the voltage supply battery Be aware of all hazards associated with electricity 8 1 2 Switching off In order to disconnect the application from...

Page 23: ...droid device the default disinfection program is running after pressing the on off button Then the default disinfection program locks the container automatically After that the status LED begins to fl...

Page 24: ...Phase 1 Generation o Starting procedure and self check o Check connection to Bluetooth devices o For safety reason locking of the lid to prevent opening during the operation o Plasma generation with...

Page 25: ...t steps Attention only for Android devices version 6 0 to 11 0 To install the app please scan the QR code that you received from TDK the QR code shown in the figure below is only an example Figure 8 6...

Page 26: ...d 6 File is downloaded click install to install the app Figure 8 10 App Step 4 Figure 8 11 App Step 5 Figure 8 12 App Step 6 7 All necessary rights required by the app must be released then the app wi...

Page 27: ...n be seen in steps 11 and 12 the TDK Explore App can be used to launch the application To ensure security the system locks the box so that the lid cannot be taken off Ozone is then generated to disinf...

Page 28: ...figures Figure 8 19 to remove the control unit pull out firmly Figure 8 20 remove the control unit Figure 8 21 open the cover step 1 Figure 8 22 open the cover step 2 8 5 Charging the battery Charge t...

Page 29: ...Figure 8 23 charging with the USB cable Figure 8 24 plug in power supply with CE mark CeraPlas Explorer Kit TDK Electronics AG 29...

Page 30: ...Please make sure that all openings of the filter unit are free and clean Other parts such as the protective cover of the control unit the locks of the cover the seal and the plug contacts must not sho...

Page 31: ...filter unit Figure 9 5 protective cover of the control unit Figure 9 6 locks of the cover Figure 9 7 seal of the cover Figure 9 8 socket of the filter unit Figure 9 9 plug of the control unit CeraPlas...

Page 32: ...e following points must be observed when cleaning Clean the demonstrator principally only on the outside If the inside needs to be cleaned be extra careful Make sure that the device is disconnected fr...

Page 33: ...In case of malfunction of the TDK Explore Kit and repair is required it must be carried out by the manufacturer For repairs please contact TDK Electronics GmbH Co OG CeraPlas Explorer Kit TDK Electro...

Page 34: ...wer supply The battery may be defective please contact TDK The fuse has blown please contact TDK Development Kit cannot be opened The lock mechanism is defective please contact TDK No Bluetooth connec...

Page 35: ...waste The device contains valuable materials that can be recycled The device has to be taken to a suitable collection point Defective electronics or CeraPlas elements should be returned to TDK after...

Page 36: ...nance cleaning and repair 30 Manufacturer 6 Mechanical data 18 Naming of the components 10 Notes to user developer 7 Obligation of the user 15 Operation and use 22 Operation of the TDK 23 Power supply...

Page 37: ...f our products for a particular customer application It is incumbent on the customer to check and decide whether a product is suitable for use in a particular application This publication is only a br...

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