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INSTRUCTION MANUAL

ZWS240RC

Series

TDK­Lambda

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3. Connecting method

Pay attention to the input wiring. If it is connected to wrong terminal, the product will be damaged.

Input must be off when making connections.

Connect   terminal to earth (frame ground of the equipment etc.) by thick wire for safety and improvement 
of noise sensitivity.

• The output load line and input line shall be separated to improve noise sensitivity.
• Do not apply stress to PCB, when connecting or removing connector.
• Use input/output connector (housing) specified by the table below.
• Use the terminal pin SVH­21T­P1.1 or BVH­21T­P1.1, when output current per connector pin is 5A or less.
• Use the terminal pin SVH­41T­P1.1 or BVH­41T­P1.1, when output current per connector pin is 7A or less.
• Use recommended crimping tool. Connector is not included with this product.

Input/Output Connector

Hand Crimping Tool

4. Explanation of Functions and Precautions

4­1. Input Voltage Range

Input voltage range is single phase 85­265VAC (47­63Hz).
Input voltage, which is out of specification, might lead the product damage. For cases where conformance to
various safeties required, described as 100­240VAC (50­60Hz).
Output derating is required for AC input voltage less than 90VAC.

4­2. Output Voltage Range

Output voltage is set at the rated value. Output voltage within the range specified can be adjusted by V.ADJ 
trimmer. Please set output voltage within specified adjustable range.
Turning the trimmer clockwise, the output voltage will be increased. Take note when the output voltage is
increased. excessively, over voltage protection (OVP) function may trigger and voltage will be shut down.
Furthermore, when increasing the output voltage, reduce the output current as not to exceed the maximum
output power.
When the trimmer turns quickly at no load condition, the output voltage might become unstable. To maintain
the output  voltage stable, flow the output current, or remove the input of the product until the output be shut
down, and then re­input. Please turn the trimmer slowly during the output voltage adjustment.

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COMPONENT SIDE

OUTPUT

INPUT

LOAD

Connector

Housing

Terminal Pin

Maker

Input

(In the case of 5A MAX per PIN)

( CN1 )

 

BVH­21T ­P1.1 or SVH­21T­P1.1

Output

(In the case of 7A MAX per PIN)

(CN51)

 

BVH­41T ­P1.1 or SVH­41T­P1.1

B8P­VH(LF)(SN)

VHR­8N

B3P(6­2.4.5)­VH(LF)(SN)

VHR­6N

J.S.T.

Hand Crimping Tool

Terminal Pin

BVH­21T­P1.1

or 

SVH­21T­P1.1

BVH­41T­P1.1

or 

SVH­41T­P1.1

YC­160R(J.S.T)

YC­930R(J.S.T)

Summary of Contents for ZWS240RC Series

Page 1: ...responsible after the product has been modified changed or dis assembled Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc Please stop using it immediately and shut off the product It might lead to fire and electric shock In such cases please contact us Do not attempt repair by yourself as it is dangerous for the user Do not operate and store...

Page 2: ...field corrosive gas or conductive substances and direct sunlight or places where product is exposed to water or rain The product are PC Board Type which have surface mounted components on the solder side of PCB PCB stress such as bending twisting etc could cause damage Therefore please handle with care When handling the product hold the board edge and take care not to touch the component side When...

Page 3: ...t terminal Neutral line Earth terminal Mounting hole hole diameter φ3 5mm These holes are connected to terminal of CN1 Must be connected to electrically conductive spacer The mounting surface of the spacer should be within Maxφ8mm Mounting hole hole diameter φ3 5mm These holes are not connected to terminal of CN1 Output terminal Output terminal V ADJ Output voltage adjustment trimmer The output vo...

Page 4: ...ired described as 100 240VAC 50 60Hz Output derating is required for AC input voltage less than 90VAC 4 2 Output Voltage Range Output voltage is set at the rated value Output voltage within the range specified can be adjusted by V ADJ trimmer Please set output voltage within specified adjustable range Turning the trimmer clockwise the output voltage will be increased Take note when the output volt...

Page 5: ...d put protective diode in series to the output power line 4 5 Over Current Protection OCP Constant current limit with automatic recovery OCP function operates when the output current exceeds 105 of maximum DC output current of specification The outputs will be automatically recovered when the overload condition is removed Never operate the unit under over current or shorted conditions which may le...

Page 6: ...t bypass diode 4 8 Parallel Operation A Operation to increase the output current is not possible B Operation as a Backup System Connect our reverse prevention module RP 60 20 or ORing diode to the output side of the product 1 Adjust each product output to same voltage The difference of each product output voltage should be within 5 2 Adjust the output voltage higher by the value of the voltage dro...

Page 7: ... high impulse voltage at switch on and off timing Connect input and output as follows Input Output dotted line 3 0kVAC 1min 10mA Output terminal 500VAC 1min 20mA Input terminal solid line 2 0kVAC 1min 10mA Note1 In case of using external noise filter capacitance between Input and terminal might be increased When testing withstand voltage between Input and Output there is a possibility exceeding wi...

Page 8: ...he output derating below load is percent of maximum output current value in a rated output voltage Convection Cooling The output derating below also can be used when input voltage is 170VAC 265VAC for the Mounting D or E 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Load Ta 8 12 CN 1 INPUT CN 1 CN1 CN 1 FIN CN 1 FIN CN1 Mounting A Mounting B C Mounting D Mounting E Mounting D E Ta C 20 50 ...

Page 9: ...se all mounting holes A for the product installation The vibration spec is specified under this mounting condition Please use mounting hole B as needed vibratility resistant improves 1 Mounting Holes size 5 holes φ3 5mm Allowable area by metal pieces is 9mm from each PCB corners Refer to figure below 9 12 Load 80 85 100 90 265 Input Voltage VAC Mounting A E Input Voltage VAC 85 90 265 80 Load Moun...

Page 10: ...ce 3 must be connected to the Protective earth terminal of the equipment Also 2 mounting holes are must be connected to the Chassis Conductor by Metal spacer When screw clamping the mounting holes please use the screw with spring washer If not connect to the Chassis Conductor the conducted noise radiation noise and output noise will increase The location of 2 mounting holes for Chassis connection ...

Page 11: ...ytic capacitor The life expectancy is not a guaranteed value please consider as a reference Do not use the product which passed over the life expectancy When keep using there is a risk of unexpected output shutdown or specifications may not be satisfied Please contact us for maintenance or exchange the product which passed over the life expectancy The life expectancy of the product is calculated i...

Page 12: ...ADJ is properly adjusted 5 Check if the output current and output power does not over specifications 6 Audible noise can be heard when input voltage waveform is not sinusoidal wave 7 Audible noise can be heard during Dynamic Load operation 10 Warranty Period Warranty Period applies for Standard Mounting A and the number of output ON OFF is only once a day Do not exceed its derating of maximum load...

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