background image

INSTRUCTION MANUAL

ZWS240RC

Series

TDK­Lambda

<Page>

For products without built­in protection circuit (element, fuse, etc.), insert fuse at the input to prevent smoke, fire during 
abnormal operation. As for products with built­in protection circuit, depending on usage conditions, built­in protection 
circuit might not work. It is recommended to provide separate proper protection circuit.

For externally mounted fuse do not use other fuses aside from our specified and recommended fuse.

As our product is standard industrial use product that was manufactured by purpose that is used to an general electronics
equipment etc., it is not products that to designed for High Safety uses (Uses extremely high reliability and safety are
required, if reliability and safety has not been secured, with significant dangerousness for directly life or body) is expected. 

Please consider a fail safe (Systems that was provided with protection circuit protective devices or systems that redundant

circuit was mounted so that was not unstable in single failure) design enough.

When used in environments with strong electromagnetic field, there is possibility of product damage due to malfunction. 

When used in environment with corrosive gas (hydrogen sulfide, sulfur dioxide, etc.) , there is possibility that they might
penetrate the product and lead to failure.

When used in environments where there is conductive foreign matter or dust, there is possibility of product failure or 
malfunction.

Provide countermeasure for  prevention of lightning surge voltage, noise and static electricity as there is risk of damage
due to abnormal voltage.

Connect together the frame ground terminal of the product and the ground terminal of the equipment  for safety and noise
reduction. If these ground is not connected together, there is risk of electric shock.

Parts with lifetime specifications (electrolytic capacitor) are required to be replaced periodically. Set the 
overhaul period depending on the environment of usage and perform maintenance. Also, note that there are cases when EOL
products cannot be overhauled. 

Take care not to apply external abnormal voltage to the output. Especially, applying reverse voltage or overvoltage more
than the rated voltage to the output might cause failure, electric shock or fire.

Do not use this product in special environment with strong electromagnetic field, corrosive gas or conductive substances and 
direct sunlight, or places where product is exposed to water or rain.

The product are PC Board Type, which have surface­mounted components on the solder side of PCB. PCB stress such as 

bending, twisting etc. could cause damage. Therefore, please handle with care.

When handling the product, hold the board edge and take care not to touch the component side. When installing the product

in apparatus or equipment, mount it on spacers.

The outputs of this product may, under fault conditions, exceed SELV voltage limits. Therefore the outputs must be
protected in the end equipment to maintain SELV.

This product has used power thermistor to protect the circuit from inrush current. Frequent repetition of input might cause
damage to internal components because of generating surge current.

The output power is considered to be a hazardous energy level (The voltage is 2V or more and the power is 240VA or
more). It must not be made accessible to users. Protection must be provided for Service Engineers against indirect contact
with the output terminals and/or to prevent tools being dropped across them. While working on this product, the AC input
power must be switched off and the input and output voltage should be zero.

Note

Consider storage of the product at normal temperature and humidity avoiding direct exposure to sunlight at environment
with minimal temperature and humidity changes. Storage of product at high temperature, high humidity and environments
with severe changes in temperature and humidity might cause deterioration, and occurrence of condensation in the product.

When disposing product, follow disposal laws of each municipality.

Published EMI (CE, RE) or immunity is the result when measured in our standard measurement conditions and might not
satisfy specification when mounted and wired inside end­user equipment. 
Use the product after sufficiently evaluating at actual end­user equipment.

If products are exported, please register the export license application etc. by the Government of Japan according to Foreign
Exchange and Foreign Trade Control Law. 

The Information in the catalog or the instruction manual is subject to change without prior notice. Please refer to the latest
version of the catalog or the instruction manual.

No part of this document may be copied or reproduced in any form without prior written consent of TDK­Lambda.

Note : CE MARKING

CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage directive.

2/12

B138­04­01A

Summary of Contents for ZWS240RC Series

Page 1: ...responsible after the product has been modified changed or dis assembled Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc Please stop using it immediately and shut off the product It might lead to fire and electric shock In such cases please contact us Do not attempt repair by yourself as it is dangerous for the user Do not operate and store...

Page 2: ...field corrosive gas or conductive substances and direct sunlight or places where product is exposed to water or rain The product are PC Board Type which have surface mounted components on the solder side of PCB PCB stress such as bending twisting etc could cause damage Therefore please handle with care When handling the product hold the board edge and take care not to touch the component side When...

Page 3: ...t terminal Neutral line Earth terminal Mounting hole hole diameter φ3 5mm These holes are connected to terminal of CN1 Must be connected to electrically conductive spacer The mounting surface of the spacer should be within Maxφ8mm Mounting hole hole diameter φ3 5mm These holes are not connected to terminal of CN1 Output terminal Output terminal V ADJ Output voltage adjustment trimmer The output vo...

Page 4: ...ired described as 100 240VAC 50 60Hz Output derating is required for AC input voltage less than 90VAC 4 2 Output Voltage Range Output voltage is set at the rated value Output voltage within the range specified can be adjusted by V ADJ trimmer Please set output voltage within specified adjustable range Turning the trimmer clockwise the output voltage will be increased Take note when the output volt...

Page 5: ...d put protective diode in series to the output power line 4 5 Over Current Protection OCP Constant current limit with automatic recovery OCP function operates when the output current exceeds 105 of maximum DC output current of specification The outputs will be automatically recovered when the overload condition is removed Never operate the unit under over current or shorted conditions which may le...

Page 6: ...t bypass diode 4 8 Parallel Operation A Operation to increase the output current is not possible B Operation as a Backup System Connect our reverse prevention module RP 60 20 or ORing diode to the output side of the product 1 Adjust each product output to same voltage The difference of each product output voltage should be within 5 2 Adjust the output voltage higher by the value of the voltage dro...

Page 7: ... high impulse voltage at switch on and off timing Connect input and output as follows Input Output dotted line 3 0kVAC 1min 10mA Output terminal 500VAC 1min 20mA Input terminal solid line 2 0kVAC 1min 10mA Note1 In case of using external noise filter capacitance between Input and terminal might be increased When testing withstand voltage between Input and Output there is a possibility exceeding wi...

Page 8: ...he output derating below load is percent of maximum output current value in a rated output voltage Convection Cooling The output derating below also can be used when input voltage is 170VAC 265VAC for the Mounting D or E 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Load Ta 8 12 CN 1 INPUT CN 1 CN1 CN 1 FIN CN 1 FIN CN1 Mounting A Mounting B C Mounting D Mounting E Mounting D E Ta C 20 50 ...

Page 9: ...se all mounting holes A for the product installation The vibration spec is specified under this mounting condition Please use mounting hole B as needed vibratility resistant improves 1 Mounting Holes size 5 holes φ3 5mm Allowable area by metal pieces is 9mm from each PCB corners Refer to figure below 9 12 Load 80 85 100 90 265 Input Voltage VAC Mounting A E Input Voltage VAC 85 90 265 80 Load Moun...

Page 10: ...ce 3 must be connected to the Protective earth terminal of the equipment Also 2 mounting holes are must be connected to the Chassis Conductor by Metal spacer When screw clamping the mounting holes please use the screw with spring washer If not connect to the Chassis Conductor the conducted noise radiation noise and output noise will increase The location of 2 mounting holes for Chassis connection ...

Page 11: ...ytic capacitor The life expectancy is not a guaranteed value please consider as a reference Do not use the product which passed over the life expectancy When keep using there is a risk of unexpected output shutdown or specifications may not be satisfied Please contact us for maintenance or exchange the product which passed over the life expectancy The life expectancy of the product is calculated i...

Page 12: ...ADJ is properly adjusted 5 Check if the output current and output power does not over specifications 6 Audible noise can be heard when input voltage waveform is not sinusoidal wave 7 Audible noise can be heard during Dynamic Load operation 10 Warranty Period Warranty Period applies for Standard Mounting A and the number of output ON OFF is only once a day Do not exceed its derating of maximum load...

Reviews: