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INSTRUCTION MANUAL

ZWP350-1000 Series

TDK-Lambda

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CAUTION ON USE

•  Product individual notes are shown in the instruction manual. If there is any difference with common notes, individual 
    notes shall have priority. 
•  Before using this product, be sure to read the catalog and instruction manual. There is risk of electric shock or damage 
    to the product or fire due to improper use.
•  Input voltage, Output current, Output power, ambient temperature and ambient humidity should be kept within 

specifications. Otherwise the product will be damaged, or cause electric shock or fire. 

•  If the internal fuse is blown, do not use the product even after replacing the fuse, as there is risk of abnormality inside.
    Be sure to request repair to our company.
•  For products without built-in protection circuit, insert fuse at the input to prevent smoke, fire during abnormal operation. 

As for products with built-in protection circuit, depending on usage conditions, built-in protection circuit might not work. 
It is recommended to provide separate proper protection circuit.

•  For externally mounted fuse do not use other fuses aside from our specified and recommended fuse.
•  This product is made for general purpose electronic equipment use and is not designed for applications requiring high 

safety such as extremely high reliability and safety requirements.  Even though high reliability and safety are not required, 
this product should not be used directly for applications that have serious risk to life and physical safety. Take sufficient 
consideration in fail-safe design such as providing protective circuit or protective device inside the system, providing 
redundant circuit to ensure no instability when single device failure occurs.

•  When used in environment with strong electromagnetic field, there is a possibility of product damage due to malfunction.
•  When used in environment with corrosive gas (hydrogen sulfide, sulfur dioxide, etc.), there is possibility that it might
    penetrate the product and result in failure.
•  When used in environment where there is conductive foreign matter or dust, there is possibility of product failure or
    malfunction.
•  Provide countermeasure for  prevention of lightning surge voltage as there is risk of damage due to abnormal voltage. 
•  Connect together the frame ground terminal of the product and the ground terminal of the equipment  for safety and noise 
    reduction. If these ground is not connected together, there is risk of electric shock.
•  Parts with lifetime specifications (electrolytic capacitor) is required to be replaced periodically. Set the overhaul period 

depending on the environment of usage and perform maintenance. Also, note that there are cases when EOL products 
cannot be overhauled.

•  Take care not to apply external abnormal voltage to the output. Especially, applying reverse voltage or overvoltage more 

than the rated voltage to the output might cause failure, electric shock or fire.

•  This product is designed under condition Material group III b, Pollution Degree (PD): PD2, Over Voltage Category (OVC): 

OVC II in IEC/UL/CSA/EN 62368-1, OVC III in IEC/EN 62477-1 and Class of equipment: Class I. This product is 
designed to be accessible only to service technicians as part of indoor use device.

•  This product contains a Printed Circuit Board (PCB) utilizing Surface Mounted Devices. PCB stress such as bending might 

cause SMD damage. Please handle with care.

•  When handling this product, hold the PCB edge or base plate, and take care not to touch the component side.
•  The outputs of this product may exceed ES1 limits under fault conditions. The outputs must be protected in the end 

equipment to maintain ES1.

•  The output power of this product is considered to be hazardous energy level. (The voltage is more than or equal to 2V and 

the power is more than equal to 240VA) It must not be made accessible to users. Protection must be provided for service 
engineers against indirect contact with the output terminal and to prevent any tools drop across the outputs. While 
working on this product, the AC input must be switched off and the input and output voltage should be zero.

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Summary of Contents for ZWP350-1000 Series

Page 1: ...not use this product under unusual conditions such as emission of smoke or abnormal smell and sound etc Please stop using it immediately and shut off the product It might lead to fire and electric shock In such cases please contact to TDK Lambda Do not attempt any repair by yourself as this may cause injuries to yourself Do not operate and store these products in environments where condensation oc...

Page 2: ...t might penetrate the product and result in failure When used in environment where there is conductive foreign matter or dust there is possibility of product failure or malfunction Provide countermeasure for prevention of lightning surge voltage as there is risk of damage due to abnormal voltage Connect together the frame ground terminal of the product and the ground terminal of the equipment for ...

Page 3: ...HOD AND DURATIONPERIOD Always keep the product in carton box Please do not apply excessive vibration shock or mechanical stress directly to the product Please keep away from direct sunlight For long term storage temperature and humidity the following conditions are recommended Temperature range 5 30 Humidity range 40 60 RH Avoid places where its temperature and humidity can change drastically It m...

Page 4: ...unting hole hole diameter 3 5mm These holes are connected to terminal of CN1 Must be connected to Chassis Conductor of the equipment by screw or metal spacer Output Terminal CN51 Output Terminal CN52 Output Voltage Adjust Trimmer Signal Connector CN53 1 Blank Standard type L With chassis A With cover T With terminal block CO2 With coatingonbothsides of PCB model TA With cover With terminal block S...

Page 5: ... terminal 2 RO Remote ON OFF control terminal External switch is required and switch open to turn on power supply Do not connect to pin 6 and 8 and do not connect external voltage If it is connected power supply might cause malfunction 3 R GND for remote ON OFF terminal 4 RS Remote ON OFF terminal External switch is required and switch short to turn on power supply 5 STB GND for standby supply 6 S...

Page 6: ...t active filter 100kHz fixed Standby supply flyback converter 100kHz jittering Fuse rating 16A Line Filter Rectifier Inrush Current Limit Circuit Filter L N Primary Current Sensing Photo coupler Input 85 265VAC V Output V RS RO R Remote ON OFF Control OVP Sensing Disable Circuit Photo coupler STB STB PFHC Circuit Switching Circuit Filter Rectifier Output Current Sensing Standby supply Output Volta...

Page 7: ...tection point is fixed as follows 24V 28 1V 30V 31 1V 36V 44 1V and 48V 50 1V 2 External switch is required Refer to section 6 14 Remote ON OFF control 3 Peak loading duration more than specified timing is caused output to shutdown delay shutdown e g More than 5 sec at 800W peak loading More than 1 sec at 1000W peak loading Delay shutdown time is depended on peak loading 4 OCP condition more than ...

Page 8: ...removing connector do not apply stress to PCB Use input output connector housing and the crimp type terminal specified by the table below Connector or crimp type terminal is not included with this product Use recommended crimping tool Refer to the following Standard Model L A and CO2 Option Model chassis and cover are not drawn Input Connector CN1 Output Connector CN51 CN52 Hand Crimping Tool YC 9...

Page 9: ...1 6 N m 10 2 kgf cm 16 3 kgf cm When using separate loads use of two pieces of 0 8 mm thick crimp type terminal is recommended Refer to wire manufacture recommended allowable current and voltage drop for recommended diameter of crimp terminal 9 23 D MAX T MAX No of pieces MAX 1 0 mm 1 piece 0 8 mm 2 pieces Recommended crimp type terminal 6 8 mm 1 3 5 7 2 4 6 8 OUTPUT CN51 CN52 CN53 VR51 CN1 L N IN...

Page 10: ...wer supply or remote control off on is required to re power on Use this power supply within peak specification range Refer to section 7 2 Peak Output for peak loading details 6 5 Over Current Protection OCP The constant current mode protection is equipped with automatic recovery When the output current exceeds 101 of maximum peak output current of specification OCP will operate and the output curr...

Page 11: ...and maximum reverse voltage rating of more than output current and output voltage 6 11 Parallel Operation Method A that to increase the output current is not possible If redundancy is required for equipment protection diode must be inserted between power supply and load as Method B If Method B is required the following items should be considered 1 Set the output voltage of power supplies higher by...

Page 12: ...ltage set current limit of the withstand voltage test equipment to 10mA output terminal 20mA The withstand voltage must be gradually increased from zero to the testing value and then gradually decreased for shut down When timer is used the power supply might be damaged by high impulse voltage at timer switch on and off Connect input and output as follows Input Output Dashed line 4 0kVAC 1min 10mA ...

Page 13: ...hort piece connector at shipment The short piece must be removed to perform remote ON OFF control function Remote ON OFF circuit is in the secondary side of the power supply and it is isolated from output circuit Never connect to the Primary side STB RS RO POWER SUPPLY 5V typ 780Ω R R STB 6 4 2 1 3 5 CN53 Circuit example b SW STB RS RO POWER SUPPLY 5V typ 780Ω R R STB 6 4 2 1 3 5 CN53 Circuit exam...

Page 14: ...n 7 3 Output Derating according to the Mounting Direction This series can be used under convection cooling and forced air cooling In the case of using at forced air cooling entire component must be cool down An air velocity of more than 2 2m s is required to flow through the power supply as a guide For details refer to section 7 3 FORCED AIR COOLING CONDITION Mounting A Standard Mounting INPUT CN1...

Page 15: ...rating is required Refer to d Output Derating curve according to the Input Voltage at Peak Loading for details The product might be damaged if use beyond the limits of a to d When using the pulse load a noise sound might be heard from power supply In addition it is able to confirm easily that if peak loading condition is matched to the specification by the power matching chart on our website a Pea...

Page 16: ...00 90 290 415 100 315 440 110 to 265 350 4 499 2 Input voltage VAC Rated output power W 280 290 315 350 4 400 415 440 499 2 0 100 200 300 400 500 600 85 105 125 145 165 185 205 225 245 265 RATED OUTPUT POWER W INPUT VOLTAGE VAC Wp 800W Convection cooling Wp 800W Forced air cooling Convection cooling Forced air cooling 85 to 169 Not applicable Not applicable 170 to 265 350 4 499 2 Input voltage VAC...

Page 17: ... considered at peak loading Standard Model L T and CO2 Option Model I CONVECTION COOLING II FORCED AIR COOLING Mounting A Mounting B C F Mounting D E 20 to 20 100 100 100 35 100 100 100 40 100 100 88 50 100 76 65 70 30 30 20 Operating ambient temperature C Load 0 20 40 60 80 100 20 10 0 10 20 30 40 50 60 70 80 LOAD OPERATING AMBIENT TEMPERATURE C MOUNTING A MOUNTING B C F MOUNTING D E Load Mountin...

Page 18: ...OLING IV FORCED AIR COOLING Mounting A Mounting B C F Mounting D E 20 to 20 100 100 100 25 100 100 100 30 100 100 88 40 100 76 65 60 30 30 20 Operating ambient temperature C Load 0 20 40 60 80 100 20 10 0 10 20 30 40 50 60 70 LOAD OPERATING AMBIENT TEMPERATURE C MOUNTING A MOUNTING B C F MOUNTING D E ...

Page 19: ...OWABLE COMPONENT TEMPERATURE Electrolytic capacitor Equipment must be re evaluated for electrolytic capacitor lifetime L A B C D E E F F G H I J K K M N Measurement point Symbol Item description Allowable temperature C A CN1 Input connector 105 B C5 Y capacitor 125 C C6 X capacitor 110 D C9 Boost capacitor 80 E C51 C52 Output capacitor 80 F C12 C58 Signal capacitor 100 G L2 Input common mode choke...

Page 20: ...T and CO2 Option Model Mount the power supply by M3 screw or metal spacer and use all mounting holes for installation There is a case where the baseplate becomes high temperature The equipment should be re evaluated the power supply to comply the heat resistant temperature of the equipment User should keep space from the top and surrounding of power supply for convection cooling Mounting Holes siz...

Page 21: ...y mounting holes at side wall will not be satisfied vibration and shock specification Mounting Holes size There are 11 mounting holes φ4mm or φ4 5mm available that allow M4 screws to secure power supply Recommended tightening torque is 1 2 N m 1 6 N m 12 2 kgf cm 16 3 kgf cm Mounting hole from top and front non tapped hole Mounting hole from bottom and back tapped hole Mounting hole from bottom an...

Page 22: ...g as the image to satisfy isolation and withstand voltage specification User should consider to keep space from the top and surrounding of power supply for convection cooling terminal terminal should be connected to the protective earth terminal of the equipment Also 4 mounting holes should be connected to the Chassis Conductor by M3 metal screw or metal spacer If they are not connected the conduc...

Page 23: ... 10 External Fuse Rating Refer to the following fuse rating when selecting the external fuse that is to be used on input line Surge current flows when line turns on Slow blow or time lag type fuse is required to use Fast blow fuse cannot use Fuse rating is considered by in rush current value at line turn on Do not select the fuse according to input current RMS values under the actual load conditio...

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