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INSTRUCTION MANUAL

PFE500F

 

Series

TDK-Lambda

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External Input Fuse

 This power module has no internal fuse. Use external fuse to acquire each Safety Standard and to further
 improve safety. Further, Fast-Blow type fuse must be used per one module. Also, in-rush surge current flows  
 during line throw-in. Be sure to check I

2

t capability of external switch and fuse.

Recommended External Fuse : F15AH, 250V

 Note) Select fuse based on rated voltage, rated current and breaking capacity. 

 (1) Voltage Ratings

 100VAC line : AC125V
 200VAC line : AC250V

 (2) Current Ratings

 Rated current is selected by the maximum input current based on operating conditions and can be
 calculated by the following formula.

                                                                    (Formula 1-1)

 Iin (max) :  Maximum Input Current
 Pout         :  Maximum Output Power
 Vin         :  Minimum Input Voltage
 Eff             :  Efficiency
 PF             :  Power Factor

 

 (3) Breaking Capacity

The breaking capacity may be subject to the end use application. Please select a suitably rated breaking 
capacity fuse for end use application.

 For Efficiency and Power Factor values, refer to separate document “PFE500F Series Evaluation Data”.

C1, C4, C5 : 1uF (Film Capacitor)

 Ripple current flows through this capacitor. When selecting capacitor, be sure to check the allowable maximum
 ripple current rating of this capacitor. Verify the actual ripple current flowing through this capacitor by doing
 actual measurement.

Recommended Voltage Rating : 250VAC

  Note) Connect C5 as near as possible towards the input terminals of this power module.

 Audible noise may occur depending on type of film capacitor.

L1, L2 : 6mH

 Add common mode choke coil to conform to EMI/EMS standard. When using multiple modules, connect coil to
 each module.

 Note) Depending on the input filter used, noise might increase or power module might malfunction due to filter 

resonance.

C2, C3, C6, C7, C12: 2,200pF (Ceramic Capacitor)

 Connect ceramic capacitor to conform to EMI/EMS standard. Be sure to note the leakage current of your
 equipment when connecting this capacitor.
 High withstand voltage are applied across this capacitor depending on the application. Select capacitors with
 high withstand voltage rating.

R1 : 470kohm

 Connect bleeder resistor across AC(L) and AC(N) terminals.

7/21

Iin(max)=

Pout

Vin 

×

 Eff  

×

  PF

(Arms)

Summary of Contents for PFE500F Series

Page 1: ...in other equipment Confirm connections to input output terminals and signal terminals are correct as indicated in the instruction manual Attach a fast acting external fuse to each module to ensure sa...

Page 2: ...refer to the latest publications of data sheet etc for the most up to date specifications of the unit Design the board of an application circuit implementing this product in consideration of componen...

Page 3: ...Protection OVP 8 Over Temperature Protection OTP 9 Remote Sensing S S terminals 10 ON OFF Control ON OFF ON OFF terminals 11 Series Operation 12 Parallel Operation PC terminal 13 Power ON Signal ENA t...

Page 4: ...BC BC R PC ENA ON OFF ON OFF AUX COM PFHC DC DC Converter OCP OVP OTP PFHC Input voltage detector DC DC Switching circuit PFHC circuit PFHC BPS Control circuit Bias power supply Secondary control Out...

Page 5: ...terminals is a primary voltage with high voltage 390VDC Do not connect load to these terminals It might result in power module damage 5 21 AC N AC L R BC BC S S TRIM PC ON OFF IOG ON OFF ENA COM AUX...

Page 6: ...s this would result into power module damage Input Voltage Range Single Phase 85 to 265VAC Line Frequency Range 47 to 63Hz Basic Connection Note To meet the surge immunity evaluate the addition of the...

Page 7: ...er Factor values refer to separate document PFE500F Series Evaluation Data C1 C4 C5 1uF Film Capacitor Ripple current flows through this capacitor When selecting capacitor be sure to check the allowab...

Page 8: ...n in Fig1 3 3 When using module below 20 deg C ambient temperature AC ripple of boost voltage output ripple voltage and start up characteristics might be affected by ESR characteristics of the bulk ca...

Page 9: ...with excellent temperature characteristics Nippon Chemi con LXY Series or equivalent Nichicon PM Series or equivalent 2 For module operation at ambient temperature 20 deg C or less output ripple volta...

Page 10: ...that reducing the bulk capacitance affects output hold up time dynamic line response and dynamic load response characteristics It is recommended that verification should be done through actual evalua...

Page 11: ...e range shown below because OVP function will activate In the PFE1000F Series be careful not to drop from the following range because a Low Voltage Protection LVP function will be activate Output Volt...

Page 12: ...ut voltage can be determined by the formula shown below Output Voltage TRIM Terminal Voltage x Nominal Output Voltage For applications other than the above refer to the TRIM circuit as shown in fig 2...

Page 13: ...e when output load current is gradually changed Steady State within specification range When using power module in dynamic load mode audible sound could be heard from the power module or large output...

Page 14: ...p from the output terminals to the output load When remote sensing is not required local sensing short S to V and S to V terminals respectively Note that line drop voltage drop due to wiring compensat...

Page 15: ...hort ON OFF to AUX and ON OFF to COM terminals respectively Select the external voltage and external resistance as the ON OFF terminals current is shown below 15 21 ON ON OFF ON OFF AUX COM External v...

Page 16: ...might result in power module temperature abnormal rise or damage Set the accuracy of the output voltage within 1 when adjust the output voltage for parallel operation When adjust the output voltage b...

Page 17: ...P 14 I O G signal IOG terminal Normal or abnormal operation of the power module can be monitored by using the IOG terminal Output of this signal monitor is located at secondary side output side and is...

Page 18: ...Thermal Design section Baseplate temperature range is limited according to Fig 16 2 To further improve the reliability it is recommended to use this module with baseplate temperature derating 17 Oper...

Page 19: ...duce the voltage after the test Especially when using timer switch of the test equipment impulse voltage which is higher than the applied set voltage is generated when the timer switch is cut off This...

Page 20: ...e high pulse voltage when switching applied voltage After test discharge this module using resistor etc 100Mohm or more at 500VDC 23 Recommended Soldering Condition Recommended soldering temperature i...

Page 21: ...onnected Is the measurement done at the sensing points During output voltage adjustment is the fixed resistor or variable resistor setting correct Is there no abnormality with the output load 4 Load r...

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