background image

INSTRUCTION MANUAL

PFE500F

 

Series

TDK-Lambda

<Page>

·

 Selection Method of External Bulk Capacitor for Boost Voltage

 Boost voltage bulk capacitor is selected by ripple voltage, ripple current and output hold-up time.
 Select capacitor value such that boost voltage ripple voltage does not exceed 15Vp-p.
 Note) When ambient temperature is -20 deg C or less, 

ripple

 

voltage

 

of

 

the

 

boost

 

voltage

 

might increase due to ESR characteristics. Therefore, verify

 

above

 

characteristics

 

by

 

actual evaluation.

For output hold-up time, refer to separate document “PFE500F Series Evaluation Data” and use 
appropriate
capacitor up to 1,200uF maximum. (It is recommended that

 

verification

 

should

 

be

 

done through actual 

evaluation).

 For allowable ripple current value, refer to Fig. 1-2 and select a capacitor with higher ripple current rating.

 The recommended boost voltage bulk capacitance value range is 390uF-1,200uF.
 When using with reduced the bulk capacitance value, it is necessary to reduce output power as shown in Fig1-3. 
 Note that reducing the bulk capacitance affects output hold-up time, dynamic line response and dynamic load
 response characteristics.It is recommended that verification should be done through actual evaluation.

 

TFR1 : 10 to 100 ohm

 By connecting resistor across R and +BC terminals as shown in Fig. 1-1, in-rush current during line throw-in
 can be suppressed. Failures due to in-rush current such as melting of external fuse, welding of relay or switch
 connecting joints or shutdown of No-Fuse Breakers (NFB) might occur. Therefore, select TFR1 in consideration
 of the surge current capability of the external components. (TFR1 is recommended to use the Thermal Fuse
 Resistor.)

 Note) 1. Do not connect resistors that is out of range from the values shown above as this might result in power

module damage.

 2. Note that this module will not operate without this external resistor.

10/21

 

Fig. 1-2 Ripple current value (A value per one of Fig. 1-1 connection)

 

0

20

40

60

80

100

120

0

200

400

600

800

1000

1200

Bulk Cap.

 

(uF)

O

ut

pu

t P

ow

er

 

(%

)

390uF

1200uF

Tbp:25degC

0

400

800

1200

1600

2000

0

20

40

60

80

100

Load Current (%)

R

ip

pl

C

ur

re

nt

 (

m

A

 r

m

s)

100VAC

200VAC

Fig. 1-3 Output Power v.s. Boost Voltage Bulk Capacitance For PFE500F Series

Summary of Contents for PFE500F Series

Page 1: ...in other equipment Confirm connections to input output terminals and signal terminals are correct as indicated in the instruction manual Attach a fast acting external fuse to each module to ensure sa...

Page 2: ...refer to the latest publications of data sheet etc for the most up to date specifications of the unit Design the board of an application circuit implementing this product in consideration of componen...

Page 3: ...Protection OVP 8 Over Temperature Protection OTP 9 Remote Sensing S S terminals 10 ON OFF Control ON OFF ON OFF terminals 11 Series Operation 12 Parallel Operation PC terminal 13 Power ON Signal ENA t...

Page 4: ...BC BC R PC ENA ON OFF ON OFF AUX COM PFHC DC DC Converter OCP OVP OTP PFHC Input voltage detector DC DC Switching circuit PFHC circuit PFHC BPS Control circuit Bias power supply Secondary control Out...

Page 5: ...terminals is a primary voltage with high voltage 390VDC Do not connect load to these terminals It might result in power module damage 5 21 AC N AC L R BC BC S S TRIM PC ON OFF IOG ON OFF ENA COM AUX...

Page 6: ...s this would result into power module damage Input Voltage Range Single Phase 85 to 265VAC Line Frequency Range 47 to 63Hz Basic Connection Note To meet the surge immunity evaluate the addition of the...

Page 7: ...er Factor values refer to separate document PFE500F Series Evaluation Data C1 C4 C5 1uF Film Capacitor Ripple current flows through this capacitor When selecting capacitor be sure to check the allowab...

Page 8: ...n in Fig1 3 3 When using module below 20 deg C ambient temperature AC ripple of boost voltage output ripple voltage and start up characteristics might be affected by ESR characteristics of the bulk ca...

Page 9: ...with excellent temperature characteristics Nippon Chemi con LXY Series or equivalent Nichicon PM Series or equivalent 2 For module operation at ambient temperature 20 deg C or less output ripple volta...

Page 10: ...that reducing the bulk capacitance affects output hold up time dynamic line response and dynamic load response characteristics It is recommended that verification should be done through actual evalua...

Page 11: ...e range shown below because OVP function will activate In the PFE1000F Series be careful not to drop from the following range because a Low Voltage Protection LVP function will be activate Output Volt...

Page 12: ...ut voltage can be determined by the formula shown below Output Voltage TRIM Terminal Voltage x Nominal Output Voltage For applications other than the above refer to the TRIM circuit as shown in fig 2...

Page 13: ...e when output load current is gradually changed Steady State within specification range When using power module in dynamic load mode audible sound could be heard from the power module or large output...

Page 14: ...p from the output terminals to the output load When remote sensing is not required local sensing short S to V and S to V terminals respectively Note that line drop voltage drop due to wiring compensat...

Page 15: ...hort ON OFF to AUX and ON OFF to COM terminals respectively Select the external voltage and external resistance as the ON OFF terminals current is shown below 15 21 ON ON OFF ON OFF AUX COM External v...

Page 16: ...might result in power module temperature abnormal rise or damage Set the accuracy of the output voltage within 1 when adjust the output voltage for parallel operation When adjust the output voltage b...

Page 17: ...P 14 I O G signal IOG terminal Normal or abnormal operation of the power module can be monitored by using the IOG terminal Output of this signal monitor is located at secondary side output side and is...

Page 18: ...Thermal Design section Baseplate temperature range is limited according to Fig 16 2 To further improve the reliability it is recommended to use this module with baseplate temperature derating 17 Oper...

Page 19: ...duce the voltage after the test Especially when using timer switch of the test equipment impulse voltage which is higher than the applied set voltage is generated when the timer switch is cut off This...

Page 20: ...e high pulse voltage when switching applied voltage After test discharge this module using resistor etc 100Mohm or more at 500VDC 23 Recommended Soldering Condition Recommended soldering temperature i...

Page 21: ...onnected Is the measurement done at the sensing points During output voltage adjustment is the fixed resistor or variable resistor setting correct Is there no abnormality with the output load 4 Load r...

Reviews: