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TDK-Lambda Genesys GEN10-240, User Manual

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GENESYS

TM

GEN 2.4kW SERIES POWER

SUPPLIES

USER MANUAL

This Manual Covers Models:

GEN8-300

GEN10-240

GEN16-150

GEN20-120

GEN30-80

GEN40-60

GEN60-40

GEN80-30

GEN100-24

GEN150-16

GEN300-8

GEN600-4

IA669-04-01 Rev.D

GENESYS

TM

GEN 2.4kW SERIES POWER

SUPPLIES

USER MANUAL

This Manual Covers Models:

GEN8-300

GEN10-240

GEN16-150

GEN20-120

GEN30-80

GEN40-60

GEN60-40

GEN80-30

GEN100-24

GEN150-16

GEN300-8

GEN600-4

IA669-04-01 Rev.D

IA669-04-01-Rev. O

Manual Supplement 

For units equipped with IEEE488.2 (GPIB) Interface option, 

refer to Manual IA586-04-01_. 

For units equipped with LAN Interface option, 

refer to Manual IA672-04-01_.

Summary of Contents for Genesys GEN10-240

Page 1: ...rammable DC Power Supplies 2 4kW in 1U Built in RS 232 RS 485 Interface Advanced Parallel Operation Optional Interface Compliant LAN IEEE488 2 SCPI GPIB Multi Drop Isolated Analog Programming User Man...

Page 2: ...4 IA669 04 01 Rev D SUPPLIES USER MANUAL This Manual Covers Models GEN8 300 GEN10 240 GEN16 150 GEN20 120 GEN30 80 GEN40 60 GEN60 40 GEN80 30 GEN100 24 GEN150 16 GEN300 8 GEN600 4 IA669 04 01 Rev D IA...

Page 3: ...us Substances Notes Concentration Values of Toxic and Hazardous Substances Elements wt Subpart Name This information sheet was prepared based on People s Republic of China Management Methods for Contr...

Page 4: ...y 3V m EN 61000 4 4 2004 A1 2010 EFT B Power leads 2KV Signal leads 0 5KV EN 61000 4 5 2006 Conductive Surges Common mode 2KV Differential mode 1KV EN 61000 4 6 2007 Conducted Disturbances 3Vrms EN 61...

Page 5: ...This page intentionaly left blank...

Page 6: ...L CHARACTERISTICS 2 13 OUTLINE DRAWINGS Pg 13 3 1 GENERAL 3 2 PREPARATION FOR USE 3 3 INITIAL INSPECTION 3 4 RACK MOUNTING 3 4 1 To install the power supply in a rack 3 4 2 Rack mount slides 3 5 LOCAT...

Page 7: ...e OVP level 5 3 2 Activated OVP protection indications 5 3 3 Resetting the OVP circuit 5 4 UNDER VOLTAGE LIMIT UVL 5 4 1 Setting the UVL level 5 5 FOLDBACK PROTECTION 5 5 1 Setting the Foldback protec...

Page 8: ...7 3 Initialization control commands 7 7 4 ID control commands 7 7 5 Output control commands 7 7 6 Global output commands 7 7 7 Status control commands 7 8 STATUS ERROR AND SRQ REGISTERS 7 8 1 General...

Page 9: ...This page intentionaly left blank...

Page 10: ...ccurring as a result ofthe buyer s circuitry or the buyer s supplied products No other warranty is expressed or implied WARRANTY SERVICE This product must be returned to an authorized TDK Lambda Ltd s...

Page 11: ...combe Devon EX34 8ES UK TM NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provid...

Page 12: ...l cause a potential shock hazard that might cause personal injury There is a potential shock hazard at the RS232 485 and the IEEE ports when using power supplies with rated or combined voltage greater...

Page 13: ...rminal Off Supply On Supply Direct Current DC Alternative Current AC Three PhaseAlternating Current Standby Supply The WARNING sign denotes a hazard An attention to a procedure is called Not following...

Page 14: ...5...

Page 15: ...6...

Page 16: ...low the user to set the output parameters the protection levels Over Voltage protection Under Voltage limit and Foldback and preview the settings The rear panel includes the necessary connectors to co...

Page 17: ...ply The output voltage and the current limit can be programmed by analog voltage or by resistor and can be monitored by analog voltage The power supply output can be remotely set to On or Off and anal...

Page 18: ...J 45 type plugs 8 contacts P N GEN RJ45 Output terminal shield AC cables are not provided with the power supply Refer to Table1 1 for recommended AC input cables customer supplied Add a non locking pl...

Page 19: ...s warm up Constant line load temperature O Less than 0 05 of rated output current over 30 minutes following load change 500 400 250 700 90 150 12 30 60 40 10 5 8 16V model Less than 0 2 of rated outpu...

Page 20: ...ALARM FINE PREVIEW FOLDBACK REMOTE RS232 RS485 IEEE OUTPUT ON FRONT PANEL LOCK 1 Control functions 2 Display 3 Indications 2 9 ENVIRONMENTAL CONDITIONS 1 Operating temperature 2 Storage temperature 3...

Page 21: ...faces RS232 485 IEEE Isolated Analog LAN Sense Remote Programming and Monitoring 5V d c auxiliary output are SELV Models with 60V Vout 400V Output is Hazardous communication control interfaces RS232 4...

Page 22: ...with power supply 2 Bus bars for 8V to 100V models See detail Wire clamp connector for 150V to 600V models shown 3 AC cable strain relief supplied with power supply 4 Chassis slides GENERAL DEVICES P...

Page 23: ...it TM TM I 3 4 1 To install the Power Supply in a rack 14 NOTE HINWEIS WARNING WARNUNG WARNUNG WARNING To avoid electric shock hazard do not insert conductive parts through the front panel slits Um di...

Page 24: ...15...

Page 25: ...n Trennung des Ger tes vom Netz Some components inside the power supply are at AC voltage even when the On Off switch is in the Off position To avoid electric shock hazard disconnect the line cord and...

Page 26: ...ed as a basic incoming inspection check Refer to Fig 4 1 and Fig 4 2 for the location of the controls indicated in the procedure 1 Ensure that the power supply is configured to the default setting AC...

Page 27: ...y Ensure that the front panel CURRENTLED is on 6 Turn off the front panelAC power switch 7 Remove the shunt from the power supply output terminals Refer to Section 5 3 for explanation of the OVPfuncti...

Page 28: ...ges Observe proper safety procedures Turn off theAC input power before making or changing any rear panel connection Ensure that all connections are securely tightened before applying power There is a...

Page 29: ...10 15 25 40 60 100 200A 2 3 5 8 12 20 30 50 400A 2 4 6 10 15 25 Resistivity Ohm 1000ft Maximum length in Feet to limit voltage drop to 1V or less Cross sect area mm 2 2 5 4 6 10 16 25 35 8 21 5 09 3...

Page 30: ...a surge suppressor across the output to protect the power supply The breakdown voltage rating of the suppressor must be approximately 10 higher than the maximum output voltage of the power supply 21 E...

Page 31: ...22...

Page 32: ...screw B from enclosure bottom cover to release the shutter 4 Insert stripped wires into enclosure bottom cover opening and then to the terminals tighten the terminals screws securely see fig 3 8 5 Loo...

Page 33: ...inimize noise pick up If shielded wires are used the shield should be connected to the ground at one point either at the power supply chassis or the load ground The optimal point for the shield ground...

Page 34: ...ould be connected to the distribution terminals or at the most critical load 3 9 11 Grounding outputs Either the positive or negative output terminals can be grounded To avoid noise problems caused by...

Page 35: ...shielded to prevent accidental contact with hazardous voltages An den Anschl ssen f r die Sense Leitungen besteht bei Stromversorgungen mit einer Nennausgangsspannung von mehr als 40V die Gefahr eines...

Page 36: ...pply Refer to Warranty Information for further instructions 3 10 4 J2 sense connector technical information 3 11 REPACKAGING FOR SHIPMENT 0 22 0 25Nm Notes 1 If the power supply is operating in remote...

Page 37: ...nt panel TM Fig 4 1 Front panel controls and indicators 28 1 Number Control Indicator Description Section High resolution rotary encoder for adjusting the Output Voltage Also adjusts the OVP UVL level...

Page 38: ...play shows OUP Press again to set the UVLusing VOLTAGE encoder the current display shows UUL Main function Auxiliary function Go to local Press REM LOC to put the unit into Local REM LOC button is dis...

Page 39: ...ower supply rear panel Refer to Table 4 2 for explanations about the rear panel connections and controls Fig 4 2 Rear panel connections and controls 8 100V Models 150 600V Models shown 1 Number Item D...

Page 40: ...dard units shown Isolated Remote Analog programming connector for units equipped with Isolated Analog control option IEEE connector for units equipped with IEEE programming option M4 stud and hardware...

Page 41: ...Programmed by External Resistor Rear panel Enable Disable control is active Down Factory default Output Voltage Programmed by Front Panel Output Current Limit Programmed by Front Panel 0 5V 0 5Kohm 0...

Page 42: ...the V potential of the power supply Do not attempt to bias any of these terminals relative to the V or any other potential Use the Isolated Programming interface option to allow control from a progra...

Page 43: ...mode indication Enable Disable the power supply output by dry contact short open with ENA_IN Input for Shut Off control of the power supply output Output for indication of the power supply status No...

Page 44: ...oltage When the output is disabled press the PREV button and then rotate the VOLTAGE encoder knob The VOLTAGE meter will show the programmed output voltage for 5 seconds after the adjustment has been...

Page 45: ...e the VOLTAGE encoder knob to adjust the OVP level The display will show OUP and the setting value for 5 seconds after the adjustment has been completed and then will return to it s previous state The...

Page 46: ...ncel the Foldback protection The power supply output will be disabled and the VOLTAGE display will show OFF Press the OUTbutton to enable the power supply output 3 Turn the power supply output Off and...

Page 47: ...a TTL signal output at J1 16 referenced to IF_COM at J1 2 3 Isolated Interface Common When a fault condition occurs PS_OK level is low with maximum sink current of 1mA when no fault condition occurs P...

Page 48: ...shows O7P and the ALARM LED blinks Resetting the OTP circuit can be automatic non latched or manual latched depending on the Safe orAutomatic restart mode In Safe start mode the power supply stays of...

Page 49: ...5 1 Series connection local sensing Fig 5 2 Series connection remote sensing Remote programming in series operation for increased output voltage 1 Programming by external voltage 2 Using the SO functi...

Page 50: ...4 Programming via the Serial Communication port RS232 RS485 5 14 2 Series connection for positive and negative output voltage In this mode two units are configured as a positive and negative output S...

Page 51: ...desired voltage Program the current limit to the desired load current limit divided by the number of parallel units During operation the master unit operates in CV mode regulating the load voltage at...

Page 52: ...tting change refer to Sec 7 2 7 for details b The Slave units parameters will automatically set the following Output voltage to approximate 102 of rated output voltage Programmed Current to zero UVL t...

Page 53: ...es is displayed selects that mode In this mode the front panel controls are enable to program and monitor the power supply parameters In this mode the following front panel controls are disabled VOLTA...

Page 54: ...e Analog mode the output voltage and current limit can be programmed by analog voltage or by programming resistors via J1 contacts 9 and 10 refer to sec 6 4 and 6 5 Refer to Table 6 1 for Local Remote...

Page 55: ...s 4 5 6 and 9 are not required for remote programming Their setting can be determined according the application 2 The control circuits allow the user to set the output voltage and current limit up to...

Page 56: ...resistors to the mating plug of J1 as shown in Fig 6 2 7 Set the programming resistors to the desired resistance and turn the power supply ON Adjust the resistors to change the power supply output 1 S...

Page 57: ...nitor Iout monitor Vout monitor Iout monitor Signal J1 11 J1 24 J1 11 J1 24 J1 12 J1 12 0 5V 0 10V Down Up Range SW1 4 Return J1 connection Table 6 5 Monitoring signals setting FCC requirements for ra...

Page 58: ...REM LOC button to put the unit into Local mode 2 Press and hold for approximately 3sec the REM LOC button The VOLTAGE display will indicate the communication port address 3 Using the VOLTAGE adjust e...

Page 59: ...o set the status registers and read them while the unit is in Local mode If the Enable registers are set refer to section 7 8 the power supply will transmit SRQ s while in Local Front panel control in...

Page 60: ...HIELD TX RX SG SHIELD RX TX SG DB 25 CONNECTOR 8 PIN CONNECTOR REMARKS TWISTED PAIR 8 1 13 1 2 3 5 7 8 1 PIN NO HOUSING HOUSING PIN NO NAME NAME SHIELD RX TX SG SHIELD TX RX SG DB 9 CONNECTOR 8 PIN CO...

Page 61: ...it The Address is sent separately from the command It is recommended to add a 100 msec software delay between query or sent command to next unit addressing Refer to section 7 7 3 for details The end o...

Page 62: ...s a numeric value the value may be up to 12 characters long 4 Carriage Return If the CR character ASCII 13 is received by itself the power supply will respond with OK and CR The Genesys 2400W series c...

Page 63: ...7 5 Output control commands 7 7 4 ID control commands Command Description Returns the power supply model identification as an string Returns the software version as an ASCII string Returns the unit s...

Page 64: ...ting level is shown in Table 5 1 Attempting to program the OVP below this level will result in execution error response E04 The OVP setting stays unchanged 15 OVP n Returns the power supply operation...

Page 65: ...gister FLT and STAT are updated Other registers are not changed Non Latching faults FB OVP SO are cleared OUT fault stays Sets the output voltage value in volts The range of voltage values is shown in...

Page 66: ...ual measured current PC programmed set current SR status register 2 digit hex FR fault register 2 digit hex Example response MV 45 201 PV 45 MC 4 3257 PC 10 SR 30 FR 00 Reads Fault Conditional Registe...

Page 67: ...mand or query received One SRQ when SEVE goes from all zeroes to any bit set Setting more SEVE bits does not cause more SRQs Positive Logic 0 No Event 1 Event Occured 7 8 STATUS ERROR AND SRQ REGISTER...

Page 68: ...own has occurred The supply output is turned On by front panel button or OUT 1 command The supply output is turned On by front panel button or OUT 1 command The supply output is turned On by front pan...

Page 69: ...OFF ENA Bit Set condition Bit reset condition User command FENA nn where nn is hexadecimal User command FENA nn where nn is hexadecimal if nn 00 no fault SRQs will be generated Table 7 10 Fault Event...

Page 70: ...ommand to read the register CLS and power up also clear the Status Event Register The Fault Event Register is not cleared by RST BIT Status name Status symbol Bit Set condition Bit reset condition Cha...

Page 71: ...ds with line feed On some PC systems pressing the number keypad Enter will distort displayed messages Use the alphabetic Enter instead Bits per second 9600 Data bits 8 Parity None Stop bits 1 Flow con...

Page 72: ...e programming temperature coefficient Output current programming temperature coefficient Input impedance Absolute maximum voltage Max voltage between program inputs and supply outputs Output voltage m...

Page 73: ...put Output current monitoring output Shield connected internally to chassis of the supply GND GND VMON_ISO IMON_ISO SHLD 4 5 6 7 8 Ground Ground Ground Ground Table 8 1 Detailed description of Isolate...

Page 74: ...J1 8 and J1 12 refer toTable 4 4 3 Set setup switch SW1 1 to its UPposition for Output Voltage external programming and SW1 2 to its UPposition for Output Current limit external programming 4 Set SW1...

Page 75: ...on for Output Current limit external programming 4 Set SW1 position 3 to select the programming voltage range Down 0 5V Up 0 10V 5 Set SW1 position 4 to select the monitoring range Down 0 5V Up 0 10V...

Page 76: ...ade only by the manufacturer or by authorized service facilities no parts replacement information is provided in the manual In case of failure unusual or erratic operation of the unit contact a Lambda...

Page 77: ...eck if the unit is installed adjacent to heat generating equipment Check Foldback setting and load current Connect the sense wires according to User s manual instructions Turn Off the AC power and wai...

Page 78: ...Pressluft um das Ger t von Staub zu befreien 9 4 Justagen und Kalibrierung Interne Justage oder Kalibrierung ist nicht n tig Es gibt keinen Grund die Stromversorgung zu ffnen 9 5 Bauteilewechsel und...

Page 79: ...itet das Ger t im Konstantspannungs Modus Strombegrenzung und Spannungseinstellungen pr fen 5 2 Die Ausgangsspannung hat eine hohe Restwelligkeit Werden die Sense Anschl sse benutzt Ist der Spannungsf...

Page 80: ...erung ausl sen so muss das Ger t zur Reparatur gegeben werden Sicherungen d rfen ausschlie lich von daf r geschultem technischen Personal ausgewechselt werden In Tabelle 9 2 sind die Sicherungswerte a...

Page 81: ...power supplies line feed local operation local sensing lock front panel maintenance otp outline over voltage parallel operation parity ps_ok preview rack mounting rear panel remote sensing remote loc...

Page 82: ...Nilai Industrial Estate 71800 Nilai Negeri Sembilan Malaysia Tel 60 6 799 1130 Fax 60 6 799 3277 www tdk lambda com my NORTH AMERICA TDK Lambda Americas Inc 405 Essex Rd Neptune NJ 07753 Tel 1 732 92...

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