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INSTRUCTION MANUAL

EVS300W/600W

Series

TDK­Lambda

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4. Explanation of Functions and Precautions

4­1. Input Voltage Range

EVS300W:Input voltage range is single phase 85­265VAC (47­63Hz) or 120­370VDC.
EVS600W:Input voltage range is single phase 85­265VAC (47­63Hz) or 120­330VDC.
Input voltage, which is out of specification, might lead the product damage. For cases where conformance to
various safeties required, described as 100­240VAC (50­60Hz).
EVS300W:Output derating is required for AC input voltage less than 90VAC.
EVS600W:Output derating is required for AC input voltage less than 110VAC.

4­2. Output Voltage Range

Output voltage is set at the rated value. Output voltage within the range specified can be adjusted by V.ADJ 
trimmer. Please set output voltage within specified adjustable range.
Turning the trimmer clockwise, the output voltage will be increased. Take note when the output voltage is
increased. excessively, over voltage protection (OVP) function may trigger and voltage will be shut down.
Furthermore, when increasing the output voltage, reduce the output current as not to exceed the maximum
output power.
When the trimmer turns quickly at no load condition, the output voltage might become unstable. To maintain
the output  voltage stable, flow the output current, or remove the input of the product until the output be shut
down, and then re­input. Please turn the trimmer slowly during the output voltage adjustment.

4­3. Inrush Current

Inrush current is suppressed by power thermistor for EVS300W. Higher current will flow at higher ambient
temperature or input re­turn on condition. Please select input switch or external fuse carefully. The inrush
current value specified in the specification is under cold start condition (at 25

o

C).

Inrush current is suppressed by thyristor for EVS600W. Higher current may flow when input turn on interval is
short. First inrush current and second inrush current flow. The inrush current value in the specification is first
inrush current. Please select input switch and external fuse carefully.

4­4. Over Voltage Protection (OVP)

The OVP function is inverter shut down method and manual reset type. OVP function operates within 110­130%
of nominal output voltage.

When OVP triggers, the output will be shut down. To reset OVP, remove the input of the product for a few
minutes, and then re­input. In addition, the setting value of OVP is fixed and not adjustable. Never apply higher
voltage externally to the output terminal to avoid the product Failure. In case of inductive load, put protective
diode in series to the output power line.

4­5. Battery Charger Applications

It is possible to set constant current value of the product and use it for battery charger applications.

Connect our reverse prevention module "EVS­RP" or an ORing­diode to the output side of the product.
Use a protective circuit with a fuse or a breaker etc. to prevent the situation that severe electric current 
drifts from the battery to the product side.
When connecting ORing­diode, heat will be generated by power losses due to diode forward voltage Vf 
and output current Io (Pd = Vf × Io). Therefore, the diodes must be cooled.

In addition, please use the product within the rated output voltage and output power specification.

6/22

Specification of reverse prevention module

Model : EVS­RP6020 (TDK­Lambda)

Input Voltage Range

60 [VDC]

Maximum Input Current

20    [A]

Voltage drop

200   [mV]

Reverse Current

50    [uA]

Size

50×26×77.5 [mm]

loss: Pd = Vf × Io

Output

Terminal

load

Io

Vo

Vo ­Vf

When connecting ORing­diode 

Summary of Contents for EVS300W Series

Page 1: ...and sound etc Please stop using it immediately and shut off the product It might lead to fire and electric shock In such cases please contact us Do not attempt repair by yourself as it is dangerous f...

Page 2: ...field corrosive gas or conductive substances and direct sunlight or places where product is exposed to water or rain The product on this instruction manual are PC Board Type 300W and Unit Type 600W w...

Page 3: ...terminal of TB1 Output terminal M4 screw Output terminal M4 screw V ADJ Output voltage adjustment trimmer The output voltage rises when a trimmer is turned clockwise Remote ON OFF control terminal Opt...

Page 4: ...nt Adjustment Method for usage EVS600W Option R Remote ON OFF control terminal Option R Hand Crimping Tool YRS 620 SPHD 002T P0 5 JST or YC 610R SPHD 001T P0 5 JST Use maker recommended crimping tool...

Page 5: ...300W EVS300W Option R RA EVS600W EVS600W Option R Recommended torque M3 5 screw 1 0N m 10 2kgf cm 1 6N m 16 3kgf cm M4 screw 1 2N m 12 3kgf cm 1 6N m 16 3kgf cm M5 screw 2 2N m 22 4kgf cm 2 8N m 28 6k...

Page 6: ...he inrush current value specified in the specification is under cold start condition at 25o C Inrush current is suppressed by thyristor for EVS600W Higher current may flow when input turn on interval...

Page 7: ...has experiences in adjustment works Method of Constant Current Setting 1 Power off the product and set constant current to required value by output constant current adjustment rotary switch Refer to E...

Page 8: ...ct your nearest TDK Lambda sales office with the details of usages and conditions 8 22 No 0 No 1 No 2 No 3 No 4 No 5 No 6 No 7 No 8 No 9 9 0 10 1 11 2 12 4 13 5 14 7 15 6 16 7 9 3 10 4 11 5 12 7 13 8...

Page 9: ...justment trimmer I ADJ counterclockwise until output voltage starts to fall Refer to EVS600W Output Constant Current Set Point on positions of output constant current adjust trimmer Refer to EVS600W O...

Page 10: ...e between output and must be less than withstand voltage 500VAC In addition take note that using the product with total output voltage 60V or more does not comply with SELV in safety standard In serie...

Page 11: ...o same voltage The difference of each product output voltage should be within 5 2 Adjust the output voltage higher by the value of the voltage drop 90mV typ of EVS RP or the forward voltage drop Vf of...

Page 12: ...thstand voltage tester may generate high voltage due to distortion of test voltage and may cause the product damage So please check the waveform of applied voltage Note 2 In case of using external noi...

Page 13: ...ount the product in any other directions EVS600W Possible mounting directions are A B C and D only Do not mount the product in any other directions Do not exceed the derating of maximum load which is...

Page 14: ...0 10 20 30 40 50 60 70 80 Load Ta 0 20 40 60 80 100 120 20 10 0 10 20 30 40 50 60 70 80 Load Ta Ta C 20 10 20 30 40 50 60 Load Mounting D E 100 84 68 52 36 20 Mounting A B Mounting C Mounting D Mount...

Page 15: ...reference set wind velocity at 1 4m s 15 22 Mounting A E Ta C 20 50 60 C6 C52 75 75 Load Mounting A E 100 70 Cooling Wind velocity 1 4m s Electrolytic capacitor allowable Max temperature Allowable Max...

Page 16: ...f maximum output current value in a rated output voltage EVS300W EVS600W 16 22 Mounting A D Ta C 20 50 60 70 20 Load Mounting A D 100 60 Load 80 85 100 90 265 Input Voltage VAC Input Voltage VAC 80 85...

Page 17: ...pieces is 9mm from each PCB corners Refer to figure below If the space is not enough the specification of isolation and withstand will not be satisfied Take the space in the product surroundings and...

Page 18: ...ype product This product has ventilating holes Keep a space more than 50mm between front side of the product and peripheral parts Back side as well Also keep a space more than 5mm between other surfac...

Page 19: ...ary depending on actual conditions Choose most appropriate wire type and crimp type terminal by refer to wire maker recommended allowable current and voltage drop 6 Radiated Emission EVS600W only It i...

Page 20: ...life expectancy of the product is calculated in condition of rated input voltage and 24 hour continuous operation Load is percent of maximum output current in a rated output voltage EVS300W EVS300W A...

Page 21: ...VS600W 15A 9 Before concluding that the product is at fault Before concluding that the product is at fault make the following checks 1 Check if the rated input voltage is connected 2 Check if the wiri...

Page 22: ...is free of charge Please contact our sales office for warranty in other mounting directions if required EVS300W 1 Convection Cooling 2 Forced Air Cooling Mounting A Mounting A E EVS600W Mounting A Fol...

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