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Truckmount Installation Manual

5926 Goshen Springs Rd. Norcross, GA 30071

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(770) 729-7117

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800-981-2855

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Fax (770) 729-7118

Rev 10/20/11

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Summary of Contents for WARRIOR

Page 1: ...Truckmount Installation Manual 5926 Goshen Springs Rd Norcross GA 30071 770 729 7117 800 981 2855 Fax 770 729 7118 Rev 10 20 11...

Page 2: ...truckmount console Step 2 Remove burrs and file down any sharp edges Install 1 x 1 3 8 rubber grommet Make sure grommet seats properly on both sides of the hole This is how the hole should look after...

Page 3: ...to the floor of the van NOTE They may already be taped to the propane tank supports Step 3 Tape the spacers on the propane tank mounting brackets as shown if not already done Step 4 Insert the propan...

Page 4: ...se one 5 16 fender washer under each bolt Install a fender washer a flat washer and a locknut onto each bolt and tighten securely You can also tighten from above using an air wrench Install a second l...

Page 5: ...her under the bolt head Install a flat washer on the back and fasten with a locknut Now tighten the bolt holding the tank guard Feed propane hose through the hole you drilled earlier Make sure grommet...

Page 6: ...moving the tank so as not to damage the fuel or propane hoses Look behind tank and make sure that the propane hose is not pinched You may want to temporarily tack the tank into position with a couple...

Page 7: ...ly could result in serious injury in the event of a collision Take a measurement from the shoulder of the vacuum adapter 1 to the edge of the van floor at the door well 2 Cut a section of black waste...

Page 8: ...se cut fender washer under bolt head Use one spacer and two fender washers between tanks as shown Apply a bead of silicone to the fender washer that will be used on the inside of the waste tank This i...

Page 9: ...drilling Drop a 5 16 x2 bolt with a flat washer through each hole From below install a fender washer and a locknut on each bolt Determine which side the reels will go on and set into place Generally i...

Page 10: ...from hose reels Use a hose clamp and secure Use a wire tie to secure the hose to the tank support leg Connect one end of 2 waste hose to vacuum adapter in front of waste tank Do not cut the hose yet T...

Page 11: ...shelves into position Shelves are optional If necessary you can bend the flanges on the base of the shelves so they fit more closely to the wheel well You can use an adjustable wrench to do this as s...

Page 12: ...oid damage or injury Maneuver console into position In order to allow access for maintenance make sure that it is a minimum of 8 from metal cargo divider See photo A metal cargo divider is strongly re...

Page 13: ...split lock washer between frame and flat washer The lock washer will cut into paint and provide a good connection Do this on all 4 bolts Place split lock washers between fender washer and floor of van...

Page 14: ...the positive RED side first to avoid damage to electrical components Connect the BLACK negative wire to the BLACK post After both connections are secure place box cover over battery and wires secure...

Page 15: ...e tank as shown and to the back of the console faceplate Cut to length and slide onto hose barb from thermal unloader valve located on the pressure regulator behind the faceplate No hose clamp is need...

Page 16: ...as shown Tighten with two wrenches Attach 3 pressure line included from the cold water side of the heater to the discharge manifold Use two wrenches to tighten the fittings Route hoses away from movin...

Page 17: ...e first few moments Set gauge to 2 GPH 10 Run about 2 3 gallons of water into bucket 11 Slowly close the ball valve on solution hose and adjust pressure to 400 500 psi 12 Turn off solution pump switch...

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