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Twin City IM-4800 

11

Fan bearings on belt driven fans should not need to be 

replaced for many years if the previous recommendations 

are  strictly  adhered  to.  However,  use  the  following 

procedure when bearing replacement is necessary.
 1.  Gain  access  to  the  fan  bearings.  Remove  the 

bearing cover, if any.

 2.  Loosen the belts by shifting the motor.
 3.  Remove  the  propeller  and  disconnect  the  remote 

lubrication tubes (if applicable).

 4.  Measure the location of the bearing to the propeller  

end of the shaft and the bearing spacing.

 5.  Remove the shaft and bearing assembly. Note the 

position of the bearings’ shims (if applicable).

 6.  Loosen all bearing/shaft setscrews or other locking 

devices.

 7.  Remove bearings (may need to be pressed off the 

shaft).

 8.  Polish the shaft with fine emery paper (240 grit or 

finer) and file the setscrew dimples left on the shaft 

flat.

Bearing Replacement

Motors

 9.  Install new bearings on the shaft, making sure that 

the collars are together (i.e. facing each other on the 

shaft). Lightly seat one setscrew or eccentric locking 

collar  on  each  bearing  to  hold  in  the  approximate 

marked position.

10. Mount  the  shaft/bearing  assembly  in  the  fan  with 

bolts. Do not tighten yet. Just snug up. Loosen the 

setscrew.

11. Center  the  shaft  in  the  housing  (both  ends)  as 

closely as possible. (The fan propeller may need to 

be temporarily installed to get its clearances equal.)

12. Tighten the bearing mounting bolts.
13. Reinstall the lube tubes (if applicable).
14. Install propeller and belts and adjust the motor to 

get  proper  belt  tension.  Also,  make  sure  that  the 

sheaves are properly aligned.

15. If a new shaft is supplied, ignore items 6 thru 8.

Twin  City  Fan  &  Blower  recommends  periodic  checks 

of  voltage,  frequency  and  current  of  a  motor  while 

in  operation.  Such  checks  assure  the  correctness  of 

frequency  and  voltage  applied  to  the  motor,  and  yield 

an indication of the fan load. Comparison of this data 

with  previous  data  will  give  an  indication  of  the  fan 

performance.  Any  serious  deviations  could  indicate  a 

potential motor failure.
All motors have pre lubricated sealed bearings and are 

lubricated for the life of the motor.
1. All motors carry a one-year limited warranty from date 

of  shipment.  For  repairs  within  the  warranty  period, 

the motor must be taken to the motor manufacturer’s 

authorized service dealer. Contact your representative 

for additional warranty details.

2. A  periodic  motor  check  should  consist  of  spinning 

the  motor  shaft  with  the  power  off  to  be  sure  the 

motor turns freely and the bearings run smoothly. The 

belt on belt driven units should be removed from the 

motor pulley.

Repair or replacement of motors is normally performed 

by  a  repair  station  authorized  by  the  manufacturer. 

Contact your representative or the factory for locations 

nearest you. DO NOT ship motor to the factory without 

specific authorization forms.

Table 3. Suggested Fan Bearing Greasing Intervals

Table 4. Grease Manufacturers

MANUFACTURER

GREASE (NLGI #2)

Shell

Gadus S2 V100 2

Exxon/Mobil

Ronex MP

INTERVAL 

(MONTHS)

TYPE OF SERVICE

12 to 18

Infrequent operation or light duty in 
clean atmosphere

 6 to 12

8 to 16 hrs./day in clean, relatively dry 
atmosphere

 3 to 6

12 to 24 hrs./day, heavy duty, or if 
moisture is present

 1 to 3

Heavy duty in dirty, dusty locations; high 
ambient temperatures; moisture laden 
atmosphere; vibration

Summary of Contents for TCPE

Page 1: ...words WARNING and CAUTION are used to indicate the severity of a hazard and are preceded by the safety alert symbol WARNING Used when serious injury or death MAY result from misuse or failure to follow specific instructions CAUTION Used when minor or moderate injury or product equipment damage MAY result from misuse or failure to follow specific instructions NOTICE Indicates information considered...

Page 2: ...AR PURPOSE In no event shall seller be liable to buyer for indirect incidental collateral or consequential damages of any kind BUYER S FAILURE TO PAY THE FULL AMOUNT DUE WITHIN SIXTY 60 DAYS OF DATE OF INVOICE SHALL OPERATE TO RELEASE SELLER FROM ANY AND ALL LIABILITY OR OBLIGATION ARISING PURSUANT TO ANY WARRANTY EXPRESS OR IMPLIED WHETHER STATUTORY OR OTHERWISE INCLUDING ANY IMPLIED WARRANTY OR ...

Page 3: ...e electrically grounded in accordance with local codes or in the absence of local codes with the latest edition of the National Electrical Code ANSI NFPA 70 A ground lug is provided as standard in the unit terminal box Size grounding conductor in accordance with Table 250 95 of the National Electrical Code DO NOT use the ground lug for connecting a neutral conductor 7 Supply voltage to the power v...

Page 4: ...igure 1 Connection Diagram Speed Control SPEED CONTROLLER AC LINE 115V SWITCH TRI AC MOTOR Table 2 Speed Controller RPM Range NOTES 1 Speed control available only with 115 60 1 open motors thermally protected 2 Three speed motor multiple tap winding 3 Speed control should not be connected to low speed tap on motor because of starting characteristics 4 Speed control connected to high speed tap on m...

Page 5: ... the unit data plate 6 All TCPE motors are thermally protected All units must be electrically grounded in accordance with local codes or in accordance with the NEC A grounding point is provided with all motors and will be described on the wiring diagram that is attached to the motor 7 Supply voltage to the motor should not vary by more than 10 of the value indicated on the unit data plate Phase un...

Page 6: ...ay lead to premature failure and to prevent the propeller blades from hitting the actuator on motorized damper units Use general installation procedure from page 5 PROP SIZE PANEL SQ WALL OPENING MIN DAMPER SIZE M MIN SURFACE MOUNT RECESS IN WALL WPB WPD WPB WPD WPB WPD WPB WPD 14 17 00 14 50 17 50 14 x 14 16 00 16 20 00 17 50 20 50 17 x 17 18 22 00 19 50 22 50 19 x 19 21 25 00 25 00 22 50 22 50 2...

Page 7: ...ptional Disconnect Switch Optional O F F O N Removable Screen Panel Fan OSHA Motor Side Guard Backdraft Damper Weatherhood Damper Guard Bird Screen Wall Collar Disconnect Switch O F F O N Removable Screen Panel Fan Wall Box Backdraft Damper Weatherhood Bird Screen Damper Guard Disconnect Switch WALL COLLAR WITH ACCESSORIES WPB WPD WALL BOX WITH ACCESSORIES WPB WPD ...

Page 8: ...MPER MOUNTING FLANGE REMOVABLE GUARD SCREEN AIR FLOW FAN SUPPORTS BY OTHERS Flush with Interior Wall WEATHERHOOD WITH SCREEN BACKDRAFT DAMPER MOUNTING FLANGE REMOVABLE GUARD SCREEN AIR FLOW FAN SUPPORTS BY OTHERS WEATHERHOOD WITH SCREEN BACKDRAFT DAMPER MOUNTING FLANGE SUPPORTS BY OTHERS FAN REMOVABLE GUARD SCREEN AIR FLOW WEATHERHOOD WITH SCREEN BACKDRAFT DAMPER MOUNTING FLANGE REMOVABLE GUARD SC...

Page 9: ...t get cut 5 If a damper weatherhood or damper guard screen are being used they can be fastened to the collar before the collar is fastened to the frame 6 Make sure the edges around the collar and frame are sealed after it is installed The wall box is installed in the same way TCPE SIZE COLLAR SQ WALL OPENING 8 13 50 14 25 10 15 50 16 25 12 18 50 19 25 14 21 50 22 25 16 23 50 24 25 18 25 50 26 25 2...

Page 10: ...out belts A belt should feel live when thumped approximately 1 4 belt deflection 3 to 5 lb when subject to finger pressure at midpoint between sheaves 8 The belt alignment should also be checked to be sure the belt is running perpendicularly to the rotating shafts Fan and motor shafts must be parallel Improper alignment will result in excessive belt wear 9 Check sheave setscrews to ensure tightnes...

Page 11: ...heaves are properly aligned 15 If a new shaft is supplied ignore items 6 thru 8 Twin City Fan Blower recommends periodic checks of voltage frequency and current of a motor while in operation Such checks assure the correctness of frequency and voltage applied to the motor and yield an indication of the fan load Comparison of this data with previous data will give an indication of the fan performanc...

Page 12: ...ended belt tension should permit 1 64 deflection per inch of span of the belt at the center of the belt span To find this point measure halfway between the pulley centerlines as shown in Figure 6 Extreme care must be exercised when adjusting V belts as not to mis align the pulleys Any misalignment will cause a sharp reduction in belt life and will also produce squeaky annoying noises see Figure 7 ...

Page 13: ...propeller 4 Worn or corroded propeller 5 Propeller out of balance 6 Propeller hitting housing 7 Bent shaft 8 Bearings need lubrication 9 Loose bearing bolts 10 Loose or worn bearings 11 Mismatched belts 12 Belts too loose or too tight 13 Belts oily or dirty 14 Belts worn 15 Loose fan mounting bolts 16 Rattle of components in high velocity airstream 17 Electrical noise 18 Noise from high velocity a...

Page 14: ...18 50 3 00 10 00 19 00 21 00 18 00 22 x 22 25 75 200A 201A 202A 202AE 27 25 20 63 3 00 11 00 20 50 22 50 20 00 24 x 24 27 75 240A 241A 242A 30 25 24 63 3 00 12 00 22 00 24 00 24 00 27 x 27 30 75 Model Nomenclature TCP E 14 2 A Model TCPE Direct Drive E Exhaust Propeller Diameter Design Vintage Motor Type A Design A AE Design A with EC Motor Speed 0 800 or 1350 RPM 1 1100 or 1500 RPM 2 1700 or 1650...

Page 15: ...x 51 254T Exhaust Airflow Supply Airflow Dimensional Data WPB Belt Driven Levels 1 2 AIR FLOW AIR FLOW C SQ OUTSIDE A DIA D MAX D MAX A DIA 2 00 2 00 B B WPB SIZE A B C SQ D MAX DAMPER SIZE MAX MOTOR FRAME EXHAUST SUPPLY L1 L2 L1 L2 L1 L2 21 21 25 3 50 25 15 88 15 88 18 44 18 44 22 x 22 56 145T 24 24 25 3 50 28 16 19 16 19 19 19 19 19 25 x 25 56 145T 30 30 38 4 00 36 17 81 19 31 20 50 22 00 33 x 3...

Page 16: ...w WPB Belt Driven Level 3 Sizes 42 60 TWIN CITY FAN BLOWER WWW TCF COM 5959 Trenton Lane N Minneapolis MN 55442 Phone 763 551 7600 Fax 763 551 7601 Dimensional Data WPB Belt Driven Level 3 Sizes 21 36 AIR FLOW AIR FLOW 2 00 2 00 A DIA A DIA D MAX D MAX C SQ OUTSIDE B B WPB SIZE A B C SQ D MAX DAMPER SIZE MAX MOTOR FRAME EXHAUST SUPPLY 21 21 25 3 50 25 17 25 20 50 22 x 22 145T 24 24 25 3 50 38 17 2...

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