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Twin City IM-4800 

3

Check, Test & Start Procedure

1. Check to verify that the propeller is free to rotate.
2. Verify  that  supply  voltage  on  the  line  side  of 

disconnect agrees with voltage on fan data plate and 

is within the 10% utilization voltage.

3. Apply power to unit and check rotation of propeller 

with the directional arrow on the unit.

4. 

Electrical Input Check: Perform check of fan ampere 

draw and verify that motor nameplate amps are not 

exceeded. Take into account the service factor range 

if motor is nameplated above a 1.0 service factor.

5. Fan  RPM  should  be  checked  and  verified  with  a 

tachometer.

6. 

Units  with  Speed  Control  (TCPE):  Verify  that  speed 

controller  gives  desired  operating  range  of  RPM. 

If  minimum  speed  value  is  not  desired,  it  may  be 

adjusted. See page 4.

Electrical Connection

 1.  Connect supply wiring to a disconnect switch. Check 

the wiring diagrams on the motor for connections.

 2.  The motor is factory set at the voltage marked on 

the fan nameplate. Check the line voltage with the  

nameplate voltage and wiring diagrams.

 3.  The  main  power  wiring  should  be  sized  for  the 

ampacity  shown  on  the  dataplate.  Size  wires  in 

accordance with the ampacity tables in Article 310 

of  the  National  Electrical  Code.  If  long  wires  are 

required, it may be necessary to increase wire size 

to prevent excessive voltage drop. Wires should be 

sized for a maximum of 3% voltage drop.

 4.  (Optional)  Disconnect  switches  are  not  fused.  The 

power  leads  must  be  protected  at  the  point  of 

distribution in accordance with the fan dataplate.

 5.  On fans without a thermal protector integral to the 

motor (refer to unit or motor dataplate to determine 

if  protector  is  present)  a  separate  overload  device 

is required. Refer to Sections 430-32 of the N.E.C. 

for sizing.

 6.  All units must be electrically grounded in accordance 

with local codes or, in the absence of local codes, 

with  the  latest  edition  of  the  National  Electrical 

Code (ANSI/NFPA 70). 

A ground lug is provided as 

standard  in  the  unit  terminal  box.  Size  grounding 

conductor in accordance with Table 250-95 of the 

National  Electrical  Code. 

DO NOT  use  the  ground 

lug for connecting a neutral conductor.

 7.  Supply  voltage  to  the  power  ventilator  should  not 

vary  by  more  than  10%  of  the  value  indicated 

on  the  unit  dataplate.  Phase  unbalance  must  not 

exceed 2%.

Use copper conductors only.

Protect  wiring  from  sharp  edges.  Leave  some 

slack in the line to prevent damage.

CAUTION

Failure  of  motor  due  to  operation  on  improper 

line voltage or with excessive phase unbalance 

constitutes product abuse and may cause severe 

damage to the unit’s electrical components.

WARNING

Electric shock hazard. Could cause severe injury or 

death.  Failure  to  bond  the  frame  of  this  equipment 

to  the  building  electrical  ground  by  use  of  the 

grounding  terminal  provided  or  other  acceptable 

means  may  result  in  electrical  shock.  Disconnect 

electric  power  before  servicing  equipment.  Service 

to be performed only by qualified personnel.

WARNING

BEFORE  START-UP:  Disconnect  power  to  this  unit 

before servicing the unit.

SAFETY INSTRUCTIONS

The  fan  was  balanced  at  the  factory  to  be 

within stringent vibration levels before shipment. 

However, there are several things that may cause 

vibration, such as rough handling in shipment and 

installation, weak foundations and alignments.

NOTICE

Rotation  is  critical.  If  allowed  to  operate  in  the 

wrong direction, the motor will overload and burn 

out.

WARNING

Especially  check  three-phase  units  for  rotation. 

For  three-phase,  rotation  can  be  changed  by 

interchanging  any  two  of  the  three  line  leads.  If 

unit  is  checked  on  temporary  wiring,  it  should 

be rechecked when permanently installed. Motor 

burn-out  or  tripped  overload  protection  devices 

are usually the result of wrong rotation.

WARNING

Summary of Contents for TCPE

Page 1: ...words WARNING and CAUTION are used to indicate the severity of a hazard and are preceded by the safety alert symbol WARNING Used when serious injury or death MAY result from misuse or failure to follow specific instructions CAUTION Used when minor or moderate injury or product equipment damage MAY result from misuse or failure to follow specific instructions NOTICE Indicates information considered...

Page 2: ...AR PURPOSE In no event shall seller be liable to buyer for indirect incidental collateral or consequential damages of any kind BUYER S FAILURE TO PAY THE FULL AMOUNT DUE WITHIN SIXTY 60 DAYS OF DATE OF INVOICE SHALL OPERATE TO RELEASE SELLER FROM ANY AND ALL LIABILITY OR OBLIGATION ARISING PURSUANT TO ANY WARRANTY EXPRESS OR IMPLIED WHETHER STATUTORY OR OTHERWISE INCLUDING ANY IMPLIED WARRANTY OR ...

Page 3: ...e electrically grounded in accordance with local codes or in the absence of local codes with the latest edition of the National Electrical Code ANSI NFPA 70 A ground lug is provided as standard in the unit terminal box Size grounding conductor in accordance with Table 250 95 of the National Electrical Code DO NOT use the ground lug for connecting a neutral conductor 7 Supply voltage to the power v...

Page 4: ...igure 1 Connection Diagram Speed Control SPEED CONTROLLER AC LINE 115V SWITCH TRI AC MOTOR Table 2 Speed Controller RPM Range NOTES 1 Speed control available only with 115 60 1 open motors thermally protected 2 Three speed motor multiple tap winding 3 Speed control should not be connected to low speed tap on motor because of starting characteristics 4 Speed control connected to high speed tap on m...

Page 5: ... the unit data plate 6 All TCPE motors are thermally protected All units must be electrically grounded in accordance with local codes or in accordance with the NEC A grounding point is provided with all motors and will be described on the wiring diagram that is attached to the motor 7 Supply voltage to the motor should not vary by more than 10 of the value indicated on the unit data plate Phase un...

Page 6: ...ay lead to premature failure and to prevent the propeller blades from hitting the actuator on motorized damper units Use general installation procedure from page 5 PROP SIZE PANEL SQ WALL OPENING MIN DAMPER SIZE M MIN SURFACE MOUNT RECESS IN WALL WPB WPD WPB WPD WPB WPD WPB WPD 14 17 00 14 50 17 50 14 x 14 16 00 16 20 00 17 50 20 50 17 x 17 18 22 00 19 50 22 50 19 x 19 21 25 00 25 00 22 50 22 50 2...

Page 7: ...ptional Disconnect Switch Optional O F F O N Removable Screen Panel Fan OSHA Motor Side Guard Backdraft Damper Weatherhood Damper Guard Bird Screen Wall Collar Disconnect Switch O F F O N Removable Screen Panel Fan Wall Box Backdraft Damper Weatherhood Bird Screen Damper Guard Disconnect Switch WALL COLLAR WITH ACCESSORIES WPB WPD WALL BOX WITH ACCESSORIES WPB WPD ...

Page 8: ...MPER MOUNTING FLANGE REMOVABLE GUARD SCREEN AIR FLOW FAN SUPPORTS BY OTHERS Flush with Interior Wall WEATHERHOOD WITH SCREEN BACKDRAFT DAMPER MOUNTING FLANGE REMOVABLE GUARD SCREEN AIR FLOW FAN SUPPORTS BY OTHERS WEATHERHOOD WITH SCREEN BACKDRAFT DAMPER MOUNTING FLANGE SUPPORTS BY OTHERS FAN REMOVABLE GUARD SCREEN AIR FLOW WEATHERHOOD WITH SCREEN BACKDRAFT DAMPER MOUNTING FLANGE REMOVABLE GUARD SC...

Page 9: ...t get cut 5 If a damper weatherhood or damper guard screen are being used they can be fastened to the collar before the collar is fastened to the frame 6 Make sure the edges around the collar and frame are sealed after it is installed The wall box is installed in the same way TCPE SIZE COLLAR SQ WALL OPENING 8 13 50 14 25 10 15 50 16 25 12 18 50 19 25 14 21 50 22 25 16 23 50 24 25 18 25 50 26 25 2...

Page 10: ...out belts A belt should feel live when thumped approximately 1 4 belt deflection 3 to 5 lb when subject to finger pressure at midpoint between sheaves 8 The belt alignment should also be checked to be sure the belt is running perpendicularly to the rotating shafts Fan and motor shafts must be parallel Improper alignment will result in excessive belt wear 9 Check sheave setscrews to ensure tightnes...

Page 11: ...heaves are properly aligned 15 If a new shaft is supplied ignore items 6 thru 8 Twin City Fan Blower recommends periodic checks of voltage frequency and current of a motor while in operation Such checks assure the correctness of frequency and voltage applied to the motor and yield an indication of the fan load Comparison of this data with previous data will give an indication of the fan performanc...

Page 12: ...ended belt tension should permit 1 64 deflection per inch of span of the belt at the center of the belt span To find this point measure halfway between the pulley centerlines as shown in Figure 6 Extreme care must be exercised when adjusting V belts as not to mis align the pulleys Any misalignment will cause a sharp reduction in belt life and will also produce squeaky annoying noises see Figure 7 ...

Page 13: ...propeller 4 Worn or corroded propeller 5 Propeller out of balance 6 Propeller hitting housing 7 Bent shaft 8 Bearings need lubrication 9 Loose bearing bolts 10 Loose or worn bearings 11 Mismatched belts 12 Belts too loose or too tight 13 Belts oily or dirty 14 Belts worn 15 Loose fan mounting bolts 16 Rattle of components in high velocity airstream 17 Electrical noise 18 Noise from high velocity a...

Page 14: ...18 50 3 00 10 00 19 00 21 00 18 00 22 x 22 25 75 200A 201A 202A 202AE 27 25 20 63 3 00 11 00 20 50 22 50 20 00 24 x 24 27 75 240A 241A 242A 30 25 24 63 3 00 12 00 22 00 24 00 24 00 27 x 27 30 75 Model Nomenclature TCP E 14 2 A Model TCPE Direct Drive E Exhaust Propeller Diameter Design Vintage Motor Type A Design A AE Design A with EC Motor Speed 0 800 or 1350 RPM 1 1100 or 1500 RPM 2 1700 or 1650...

Page 15: ...x 51 254T Exhaust Airflow Supply Airflow Dimensional Data WPB Belt Driven Levels 1 2 AIR FLOW AIR FLOW C SQ OUTSIDE A DIA D MAX D MAX A DIA 2 00 2 00 B B WPB SIZE A B C SQ D MAX DAMPER SIZE MAX MOTOR FRAME EXHAUST SUPPLY L1 L2 L1 L2 L1 L2 21 21 25 3 50 25 15 88 15 88 18 44 18 44 22 x 22 56 145T 24 24 25 3 50 28 16 19 16 19 19 19 19 19 25 x 25 56 145T 30 30 38 4 00 36 17 81 19 31 20 50 22 00 33 x 3...

Page 16: ...w WPB Belt Driven Level 3 Sizes 42 60 TWIN CITY FAN BLOWER WWW TCF COM 5959 Trenton Lane N Minneapolis MN 55442 Phone 763 551 7600 Fax 763 551 7601 Dimensional Data WPB Belt Driven Level 3 Sizes 21 36 AIR FLOW AIR FLOW 2 00 2 00 A DIA A DIA D MAX D MAX C SQ OUTSIDE B B WPB SIZE A B C SQ D MAX DAMPER SIZE MAX MOTOR FRAME EXHAUST SUPPLY 21 21 25 3 50 25 17 25 20 50 22 x 22 145T 24 24 25 3 50 38 17 2...

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