TCF PA Series Instruction, Operation And Maintenance Manual Download Page 5

 

 

TCF Termoventilatori Condizionatori Felsinea  Srl 

40057 Cadriano di Granarolo Emilia (Bologna), via Giuseppe di Vittorio 5 

www.tcf.it 

 

 
3.3.3 

VIBRATION DAMPING 

 
In order to ensure effective protection against vibrations, the 
air-conditioning unit must be installed as follows: 

-

 

suitable  DAMPERS  must  be  placed  between  the 
machine  and  the  support  surface,  in  material 
designed to withstand the weight involved 

-

 

the  unit  must  not  be  fastened  directly  with  screws 
but by means of brackets (fig. 5) 

 

 

 
Even  in  case  of  suspended  installation  of  the  unit,  the 
supports  must  not  be  screwed  directly  into  the  ceiling; 
vibration  damping  material  must  always  be  placed  between 
the support and the ceiling (fig. 6). 
 

 

 
 

4. 

CONNECTION TO SYSTEMS AND START UPS 

 

4.1

 

CONNECTION TO DUCTS 

 
At  the  point  of  connection  to  the  air  ducts,  the  air-
conditioning units have a smooth or a flanged surface. 
In order to optimise the connection with the ducts, you must: 

-

 

clean the connection edges between duct and unit 

-

 

fit  a  seal  to  the  flanges  in  order  to  prevent  air 
infiltration 

-

 

tighten the connecting screws firmly 

-

 

treat the joint with silicone to enhance the seal 

 
If  the  connection  is  made  with  rubber  canvas  joints,  make 
sure they are not tightened on assembly completion, so as to 
prevent damage or the transmission of vibrations. 
 
In  order  to  ensure  the  tightness  of  the  connections  and  the 
integrity  of  the  unit,  the  weight  of  the  ducts  must  under  no 
circumstances  bear  down  on  the  unit.  The  ducts  must  be 
supported by BRACKETS. 
 
4.2

 

CONNECTION OF HEAT EXCHANGERS 

 
In  order  to  prevent  damage  to  the  exchanger  at  the  joint 
between the steel manifold and the copper circuits, you must: 

-

 

use  a  pipe  wrench  to  apply  force  in  the  opposite 
direction when making the connection to the mains 
pipe (fig. 7) 

-

 

fit  brackets  to  support  the  connecting  pipes;  the 
weight  of  the  pipes  must  under  no  circumstances 
bear down on the manifold. 

 

 

 
4.3.1 

Water heat exchangers 

 
In order to ensure an optimum heat exchange, you must: 

-

 

WASH  the  heat  exchanger  before  connecting  it  to 
the water mains 

-

 

Once  installed  in  a  state-of-the-art  fashion,  any  air 
present  in  the  hydraulic  circuit  must  be  expelled 
using the appropriate valve 

To  allow  an  easy  extraction  of  the  heat  exchanger  during 
maintenance: 

-

 

the connections to the mains must be made in such 
a way as to allow removal of the exchanger 

-

 

ON-OFF  VALVES  must  be  installed  to  exclude  the 
heat exchanger from the hydraulic circuit 

 
 
 
 

Summary of Contents for PA Series

Page 1: ...INSTRUCTIONS OPERATION AND MAINTENANCE MANUAL AIR CONDITIONING UNITS SERIES T TS TA PA ...

Page 2: ...tion and protection 7 accessories 4 5 2 Fan 7 4 5 3 Transmission 8 4 6 FAN MOTOR UNITS 1 PHASES series TA PA TA 8 4 6 1 Electric motors 8 4 6 1 1 3 speed fans series TS and PA 8 4 6 1 2 Self regulating fans series TA 8 4 6 1 2 1 Selection of the airflow 9 4 6 1 2 2 Alarm on the pressure 9 4 7 Fan 9 4 8 NOISE LEVEL 9 5 MAINTENANCE 10 5 1 FOREWORD 10 5 2 FILTRATING SECTIONS 10 5 2 1 Reconditionable ...

Page 3: ...he various safety rules in force Integrity of all the system s component parts Application of the identification operation and safety notices On completion of the inspection the Chief Inspector applies the EC mark demonstrating product compliance with prevailing European Union machine directives 2 2 PACKING The air conditioning units are usually supplied as fully assembled monoblocks Only if the c...

Page 4: ...at the hydraulic connections are protected by the relevant caps as they were delivered by TCF If they are not plug them in order to protect them exchangers 3 3 POSITIONING 3 3 1 Dimensions of installation room The air conditioning unit installation room must be of sufficient size to permit easy inspection maintenance and component replacement Accordingly the following dimensions are recommended fi...

Page 5: ...to enhance the seal If the connection is made with rubber canvas joints make sure they are not tightened on assembly completion so as to prevent damage or the transmission of vibrations In order to ensure the tightness of the connections and the integrity of the unit the weight of the ducts must under no circumstances bear down on the unit The ducts must be supported by BRACKETS 4 2 CONNECTION OF ...

Page 6: ... may be provided fig 10 This configuration must be determined at the design stage and not during installation since on obvious reduction in efficiency will result if a heat exchanger sized for reverse current is used for equicurrent operation FIG 9 FIG 10 The diagram fig 15 shows the standard installation of a water type heat exchanger 4 3 DRAINAGE AND SIPHONING Before positioning the air conditio...

Page 7: ... motors Before starting up the unit inspect the motor CONTROL BOARD and check that the motor protection devices are sized for the maximum amperage corresponding to the rated value on the plate The TERMISTORS if present must not be connected to the power supply line of the electric motors since otherwise they would be damaged irreparably operating voltage 1V Check that the MAINS SUPPLY VOLTAGE is s...

Page 8: ...DAHLANDER commutable winding fig 18 offer the advantage of generating greater power than motors of the same size but with separate windings 4 5 1 4 Permitted start up time Because of the temperature increase the start up time of a motor may not exceed the value shown in table 1 The data refer to start ups at exercise temperature whereas for cold start ups such timings may be doubled 4 5 1 5 Recomm...

Page 9: ...be connected to the power supply line of the electric motors since otherwise they would be damaged irreparably Check that the MAINS SUPPLY VOLTAGE is suited to that of the motors as indicated on the relevant plates 4 6 1 1 3 speed fans series TS and PA The scheme on fig 21 shows the code colour of the terminal plate installed on the fans used for the TS and PA series FIG 21 WHITE COMMON RED LOW SP...

Page 10: ...he initial operating point of the system i e with clean filters To elaborate the built in alarm you nee to memorize this pressure with the microprocessor Memorizing procedure see attachment 2 page 18 ATTENTION The alarm in pressure is fixed only for ONE selected air volume Changing this air volume modifies the pre set alarm Paref is no longer correct and has to be re initialized b how to fix the i...

Page 11: ...aphragm as long as possible the condition of the prefilters must be carefully monitored Moreover TCF recommends to check the state of the gaskets of the frame and the springs every week to prevent air from by passing the bag without being filtered 5 2 2 1 Replacement load loss chart TABLE 2 Pressure drop to substitute the filters 5 3 HEAT EXCHANGERS 5 3 1 Water heat exchangers In order to maintain...

Page 12: ...bject to the environmental conditions and the maximum temperature range during operation TABLE 3 Lubrication of fan support bearings 5 4 2 Motor In order to maintain the motor in perfect working order TCF recommends the FOLLOWING MONTHLY CHECKS Cleanliness remove any deposits Absence of abnormal noise due to deterioration of the bearings Powerful motors fitted with grease nipples require periodic ...

Page 13: ...umber of belts must always match the number of races in this type of drive system the belt slack must be on the same side as shown in fig 29 before they are tightened FIG 29 5 5 TROUBLESHOOTING The most common MALFUNCTIONS in air conditioning units are reduced flow rate increased flow rate excluding TA units reduction in heat exchanger efficiency abnormal noise 5 5 1 Reduction in flow rate This is...

Page 14: ...danger connected with moving parts and warning him to disconnect the system power before opening the inspection doors fig 30 FIG 30 6 3 PRACTICAL ACCIDENT PREVENTION TIPS Open the inspection doors only when the fan is at a standstill Before carrying out maintenance work on the fan motor unit make sure that the motor cannot be restarted by accident Before operating on the motor make sure that it ha...

Page 15: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 14 8 ATTACHMENT 1 ...

Page 16: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 15 ...

Page 17: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 16 9 ATTACHMENT 2 ...

Page 18: ... control box In order to prevent all interferences we recommend to separate the cable of all the external sources of disturbance Use one of the cables of the following list or equivalent 2 Connecting cables between the power box and the control box UTP cable category 5 8 threads Maximum length 100 m RJ45 connectors no particular specification External contacts K 1 and K 2 Contacts free from potent...

Page 19: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 18 ...

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