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TCE KRONOS K1 Installation, Use And Maintenance Manual Download Page 4

TCE Group S.r.l. 

 Installation, use and maintenance manual 

–

 Serie KRONOS 

4 

 

 

Summary

 

Section 1 ........................................................................................................................................ 5

 

DECLARATION OF CONFORMITY .............................................................................................................. 6

 

PRODUCER INFORMATION ...................................................................................................................... 6

 

SERVICE CENTER ...................................................................................................................................... 6

 

PRESENTATION ........................................................................................................................................ 7

 

Graphic conventions............................................................................................................................. 8

 

Pictograms ........................................................................................................................................... 8

 

ATTACHED DOCUMENTATION ................................................................................................................. 8

 

Section 2 ...................................................................................................................................... 10

 

WARRANTY ........................................................................................................................................... 11

 

GENERAL SAFETY RULES  ....................................................................................................................... 12

 

Warning ............................................................................................................................................. 12

 

Safety rules  ....................................................................................................................................... 12

 

DESCRIPTION and INTENDED USE .......................................................................................................... 13

 

TECHNICAL DATA  .................................................................................................................................. 13

 

UNINTENDED USE .................................................................................................................................. 13 

    

DATA SHEET

 

………….……………………………………………………………………………………..………………………………………..14

 

Residual risks...................................................................................................................................... 15

 

Section 3 ...................................................................................................................................... 17

 

WARNINGS ............................................................................................................................................ 19

 

UNPACKING INSTRUCTIONS .................................................................................................................. 18

 

INSTALLATION LOCATION  ..................................................................................................................... 18

 

HANDLING ............................................................................................................................................. 19

 

Manual handling  ............................................................................................................................... 18

 

INSTALLATION AND CONNECTION ......................................................................................................... 19

 

Preliminary checks ............................................................................................................................. 19

 

Installation ......................................................................................................................................... 19

 

Preparation ........................................................................................................................................ 19

 

Electric connection ............................................................................................................................. 21

 

USE ........................................................................................................................................................ 20

 

Problems ............................................................................................................................................ 21

 

Use procedures .................................................................................................................................. 22 

         Charging curves 

…

.

…………………………………………………………………………………………………………………………….. 23

 

        Final charging voltages 

………………………………………………………………………………………………………………………. 23

 

        LED visualizations 

………………………………………………………………………………………………………………………………. 23

 

        Troubleshooting 

………..………………………………………………………………………………………………………………………. 24

 

Section 4 ...................................................................................................................................... 24

 

MAINTENANCE ...................................................................................................................................... 25

 

Safety ................................................................................................................................................. 25

 

Periodic maintenance 

……………………………………………………………………………………………………………………….. 26

 

Extraordinary maintenance 

………………………………………………………………………………………………………………. 26

 

DECOMMISSIONING 

…………………………………………………………………………………………………………………………. 27

 

Device deactivation  ........................................................................................................................... 26

 

Disposal ............................................................................................................................................. 27

 

 

Summary of Contents for KRONOS K1

Page 1: ...amending Annex II of Directive 2011 65 EU Direttiva 2012 19 UE nota come RAEE Directive 2012 19 UE known as RAEE Direttiva 2001 95 CE nota Sicurezza generale dei prodotti Directive 2001 95 CE known as General safety of the products Norma IEC 61882 2016 metodo di analisi dei rischi secondo il metodo HAZOP Standard IEC 61882 2016 risk analysis method according to the HAZOP method Norma IEC 61511 1 2...

Page 2: ...TCE Group S r l Installation use and maintenance manual Serie KRONOS 2 ...

Page 3: ...S T A L L A T I O N U S E A N D M A I N T E N A N C E M A N U A L K R O N O S S e r i e s B a t t e r y C h a r g e r TCE Group S r l Head office via Giuseppe di Vittorio 5 9 35046 Borgo Veneto Padova ITALIA Tel 39 042989290 E mail info tce italy it Website www tcechargers com ...

Page 4: ...HNICAL DATA 13 UNINTENDED USE 13 DATA SHEET 14 Residual risks 15 Section 3 17 WARNINGS 19 UNPACKING INSTRUCTIONS 18 INSTALLATION LOCATION 18 HANDLING 19 Manual handling 18 INSTALLATION AND CONNECTION 19 Preliminary checks 19 Installation 19 Preparation 19 Electric connection 21 USE 20 Problems 21 Use procedures 22 Charging curves 23 Final charging voltages 23 LED visualizations 23 Troubleshooting ...

Page 5: ...TCE Group S r l Installation use and maintenance manual Serie KRONOS 5 Section 1 Declaration of conformity Producer information Documentation information Attached documentation ...

Page 6: ...ING THE DEVICE IN ANY FORM CHECK THE PRESENCE OF THE DECLARATION OF CONFORMITY NOTE IF THE DEVICE IS GIVEN TO A THIRD PARTY ALL THE DOCUMENTATION MUST BE GIVEN TOGETHER WITH IT PRODUCER INFORMATION Company Name TCE Group S r l Head Office Via G di Vittorio 5 9 35046 Borgo Veneto PD VAT Nr 04458670280 Office Telephone 39 0429 89290 SERVICE CENTER The authorized assistance on the KRONOS Series is pe...

Page 7: ...ic relating to the operations to be carried out in depth This manual contains proprietary information and cannot be partially supplied to third parties for any use and in any form without the prior written consent of the company TCE Group S r l TCE Group S r l declares that the information contained in this manual is congruent with the technical and safety specifications of the KRONOS Series to wh...

Page 8: ...EFER WARNING WARNING INDICATIONS INDICATE THOSE PROCEDURES WHICH TOTAL OR PARTIAL NON COMPLIANCE MAY CAUSE DAMAGE TO THE DEVICE ITS COMPONENTS AND MAY EXPOSE PEOPLE TO DANGER DANGER THE DANGER INDICATIONS INDICATE THOSE PROCEDURES WHICH A TOTAL OR PARTIAL NON COMPLIANCE MAY CAUSE DAMAGE OR INJURY TO THE HEALTH OF PEOPLE SERIOUS DAMAGE TO THE DEVICE Pictograms Nel dispositivo sono presenti i seguen...

Page 9: ...maintenance manual Serie KRONOS 9 ATTACHED DOCUMENTATION NOTE BEFORE USING THE DEVICE CHECK THE PRESENCE OF ALL THE ATTACHED DOCUMENTATIONS NOTE IF IT IS GIVEN TO A THIRD PARTY ALL THE DOCUMENTATION OF THE DEVICE MUST BE DELIVERED WITH IT ...

Page 10: ...TCE Group S r l Installation use and maintenance manual Serie KRONOS 10 Section 2 Warranty General safety rules Technical specifics Intended and unintended use Residual risks ...

Page 11: ...y of the manufacturer 6 5 Only the original purchaser who has complied with the ordinary maintenance instructions contained in the manual can benefit from this guarantee Our warranty liability expires when the original owner relinquishes ownership of the product or changes have been made to the product 6 The warranty does not include damage resulting from excessive stress such as the use of the pr...

Page 12: ...RONOS Series is used the standards of the country will in any case have priority over those in the documentation NOTE THE MANUFACTURER CANNOT BE HELD IN ANY CASE LIABLE FOR ACCIDENTS OR DAMAGES RESULTING FROM THE INAPPROPRIATE USE OF THE DEVICE AS WELL AS EVEN PARTIAL NON COMPLIANCE WITH THE SAFETY RULES AND INTERVENTION PROCEDURES DESCRIBED IN THE DOCUMENTATION Failure to comply with the rules of...

Page 13: ...and the surrounding environment The control board offers safety on the charging cycle as it monitors the various charging phases making sure that the recorded and read values are always within an optimal range for the connected battery The fuse installed inside the device offers protection against short circuit and reverse polarity All TCE Group S r l devices are equipped with different timers to ...

Page 14: ...avo DC K1 225 x 125 x 155 3 67 750W 3 3A K10 6mmq K3 301 x 118 x 175 K20 5 0 K50 5 3 2200W 9 5A K20 10mmq K50 10mmq K70 10mmq K3 M 301 x 119 x 175 4 2 1000W 4 3A K77 10mmq K5 432 x 138 x 322 12 0 4200W 18 2 K60 25mmq K80 16mmq K6 470 x 200 x 350 23 3 9000W 13 1 K900 35mmq K950 35mmq K980 25mmq K7 537 x 1 55 x 325 18 0 6000W 10 2 K930 25mmq K1280 25mmq ...

Page 15: ...ble devices as indicated in this document Important Do not wet the electrical connections of the device with water or other liquids Proceed with caution during the installation phases to avoid damaging the device The installation must be optimally performed by specialized personnel The electrical connection to the existing system must be performed by qualified personnel in accordance with the laws...

Page 16: ...rsonnel involved in the use of the device must Have a qualification in the use of electrical electronic equipment Read the manual carefully to understand the correct operation of the device Comply with the safety regulations listed below Use the correct tools when repairing faults or during simple device maintenance In case of further signs or notifications applied on the device for safety reasons...

Page 17: ...TCE Group S r l Installation use and maintenance manual Serie KRONOS 17 Section 3 Installation location Handling Installation and connection Use ...

Page 18: ...TION LOCATION It is good to keep in mind some aspects before proceeding with the handling installation and subsequent use of the device In particular it is necessary to check some factors The product storage area must be chosen so that it cannot be hit by water steam jets and corrosive acids It must never be subjected to atmospheric agents before installation It must be fixed on a linear surface T...

Page 19: ...g sure to remove all protections inserted in order to protect the device from dust and humidity and or anything else that may occur during transport 2 Proceed to a visual check of the integrity of the charger and all its connected parts 3 Proceed with the installation of the DC connector ensuring compatibility with the battery Preparation Make sure the power and charging plugs are installed If not...

Page 20: ...ycle also check the condition of the battery Make sure there is no dirt or tools resting on the cells Make sure it is in good condition Make sure there are no short circuits or bad broken cells Check the fluid level in the case battery type requires it before each charge Check the status of the connection plug with the battery charger make sure that the contacts inside the plug are in optimal cond...

Page 21: ...ase of people near the device during a charging cycle TCE Group S r l recommends Warn them about the various dangers caused by the device in operation gas dangers of electrocution and charging currents electromagnetic fields etc etc Provide immediately personal protective equipment ex Gloves protective helmets etc etc Try to avoid direct contact between the device and unauthorized personnel Use pr...

Page 22: ...o 2 3 of the maximum nominal current until the second predetermined threshold is reached ex 2 55V cell in the case of lead acid batteries S4 Upon reaching the second pre set threshold the current drops to 1 3 of the maximum nominal current until reaching the final voltage based on the type of battery ex 2 68V Cell in the case of lead batteries S5 The battery charger maintains constant voltage and ...

Page 23: ...n error codes that may occur Display Description Cause T sens 1 Primary temperature probe anomaly Possible breaking of the probe Disconnection of the FLAT cable of the control card T sens 2 Secondary temperature probe anomaly Possible breaking of the probe Tfr Sens Transformer temperature probe anomaly Possible breaking of the probe Time out Timeout during the Bulk phase 0 80 Battery could be dama...

Page 24: ...TCE Group S r l Installation use and maintenance manual Serie KRONOS 24 Section 4 Maintenance Disposal ...

Page 25: ...re the following minimum illuminance values 200 lux For any maintenance and cleaning operations in addition to the instructions contained in this manual the general safety standards and if necessary the general safety standards at work in force in the place where these operations are carried out must be observed Periodic maintenance It is necessary to periodically clean the device in particular to...

Page 26: ... OR IN ASSEMBLY CONFIGURATIONS DIFFERENT FROM THE ORIGINAL ONES THE MANUFACTURING COMPANY REJECTS ANY ACKNOWLEDGMENT IMPLIED OR EXPRESS OF ELIGIBILITY FOR A SPECIFIC PURPOSE OF PARTS OF THE DEVICE REUSED AFTER THE DEFINITIVE DEACTIVATION FOR ITS DISPOSAL Disposal The possibility of reusing some parts of the device is subject to the total responsibility of the user The label shows the symbol indica...

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