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1309630B

2013-12-10

6

installatiOn instRuctiOns

GEnERal inFORMatiOn

It is a good idea to look through these installation instructions before beginning to mount the hoist and 

hydraulic system.  

 

When welding, protect the truck’s electrical, air and brake systems by disconnecting, removing or cover-

ing. Tighten all nuts and bolts to a consistent level. Use the following table for torque values. 

Size

Grade 2 Torque

Grade 5 Torque

Grade 8 Torque

1/4-20

3-4 lb-ft

6-7 lb-ft

10-11 lb-ft

1/4-28

4-5 lb-ft

8-9 lb-ft

11-12 lb-ft

5/16-18

8-9 lb-ft

14-15 lb-ft

21-22 lb-ft

5/16-24

9-10 lb-ft

15-16 lb-ft

21-22 lb-ft

3/8-16

17-18 lb-ft

24-26 lb-ft

37-40 lb-ft

3/8-24

19-20 lb-ft

28-30 lb-ft

40-43 lb-ft

1/2-13

38-42 lb-ft

60-65 lb-ft

90-100 lb-ft

1/2-20

43-47 lb-ft

70-75 lb-ft

95-105 lb-ft

5/8-11

75-80 lb-ft

122-130 lb-ft

180-190 lb-ft

5/8-18

85-90 lb-ft

145-150 lb-ft

200-210 lb-ft

3/4-10

132-140 lb-ft

220-230 lb-ft

315-330 lb-ft

3/4-16

152-160 lb-ft

250-260 lb-ft

355-370 lb-ft

The following abbreviations are used in describing hydraulic fittings.

ORBM

O-Ring Boss - Male Thread

NPTM

Pipe  - Male Thread

NPTF

Pipe - Female Thread

JICM

JIC 37° - Male Thread

JICF

JIC 37° - Female Thread

Summary of Contents for CRYSTEEL'S

Page 1: ...EADER CRYSTEEL S Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 Website www TBEI com E mail sales TBEI com this manual must be included with the vehicle a...

Page 2: ...onfigurations to match the desired sand or salt delivery rate and the body design This manual contains information for mounting the tailgate spreader on a dump body Study it carefully before attemptin...

Page 3: ...630B 2013 12 10 TABLE OF CONTENTS FOREWORD 2 safety precautions 4 specifications 4 safety decal locations 5 Assemble spreader mounts 7 LOCATE SPREADER 7 locate spreader mounts 8 assemble support strap...

Page 4: ...art when the engine is started 7 Shut off all controls for this equipment and the truck engine before performing any clean ing maintenance or when storing the equipment 8 Always check the area around...

Page 5: ...PARTS 3 SET PARKING BRAKE ON VEHICLE AND SHUT OFF ALL POWER TO THIS EQUIPMENT BEFORE SERVICING OR CLEANING 4 SECURELY SUPPORT THIS EQUIPMENT WHEN MOUNTING DIS MOUNTING OR STORING On spreader clean ou...

Page 6: ...8 4 5 lb ft 8 9 lb ft 11 12 lb ft 5 16 18 8 9 lb ft 14 15 lb ft 21 22 lb ft 5 16 24 9 10 lb ft 15 16 lb ft 21 22 lb ft 3 8 16 17 18 lb ft 24 26 lb ft 37 40 lb ft 3 8 24 19 20 lb ft 28 30 lb ft 40 43 l...

Page 7: ...ted at the lift points of the spreader and an overhead hoist position the spreader against the back of the dump body under the tailgate as shown in Fig 3 Assemble the spreader mounts as shown in Fig 2...

Page 8: ...f the dump body as shown in Fig 4 Clamp them in place Fig 4 Depending on the overall widths of the body and spreader it might be necessary to put shims under the spreader mounts If needed install thes...

Page 9: ...one assembled strap on each side of the dump body approximately as shown in Fig 6A Tack weld the studs to the body and to the spreader Remove the hairpins and straps and fully weld the studs to the bo...

Page 10: ...l Number qty 1 SHIELD AUGER 6 6 1283137 1 SHIELD AUGER 9 9 1283155 1 2 HEX HD SCREW 5 16 18 X 3 4 SS ALL 1644455 2 3 HEX NUT 5 16 18 SS ALL 1620499 2 6 31 32 1 2 3 4 5 6 7 9 10 11 21 28 27 30 26 25 22...

Page 11: ...8 X 1 1 2 SS ALL 1645064 2 13 COTTER PIN 5 32 X 1 1 4 SS ALL 1361369 2 14 STUD SPREADER SUPPORT STD 1258144 4 STUD SPREADER SUPPORT LONG HIGH 1260744 2 15 STRAP SPREADER SUPPORT STD 1258154 2 16 ASSY...

Page 12: ...OR CLEANING 4 SECURELY SUPPORT THIS EQUIPMENT WHEN MOUNTING DIS MOUNTING OR STORING crysteel manufacturing s 5 year CUSTOMER SATISFACTION PLEDGE warranty Crysteel offers the most comprehensive warrant...

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