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1643725H (404416)

2020-09-28

20

1643725H (404416)

2020-09-28

21

ITEM

DESCRIPTION

PART NO. QTY.

1.

Reservoir/Valve Carton  6 Ga 3250 PSI (includes items 2 through 10)

1621943

1

2.

Reservoir Weldment  6 Ga

1621925

1

3.

Hex Jam Nut 7/8-14

1643196

1

4.

Cone Washer  7/8

1643197

1

5.

O-Ring   .755 ID x .097 CS

1643198

1

6.

Cap Screw, Soc Hd 5/16-18 x 2

1643205

1

7.

Lock Washer 5/16

1642733

1

8.

Control Valve 30 GPM 3250 PSI  -10 Port

1643185

1

9.

Breather Cap

1644723

1

10.

Pipe Plug 3/4 Magnetic

1642794

1

11.

Adapter 7/8 ORBM x 7/8 JICF 90°

1643724

2

12.

Adapter 7/8 ORBM x 1/2 NPTF 90°

1642969

1

13.

Hose 1/2 NPT x 72” RM/RM 3500 PSI

1643015

1

14.

Pipe Elbow 3/4 Street

1643226

1

15.

Hose Barb 3/4 NPTM x 3/4

1643017

1

16.

Hose Clamp #24

1643011

2

17.

Suction Hose 3/4 ID x 72”

1643805

1

18.

Hose Barb 1 1/16 ORBM x 3/4

1643228

1

19.

Adapter                  1 1/16 ORBM x 1/2 NPTF

1283139

1

19A.

Adapter                  7/8 ORM x 3/8 NPTF

1642813

1

20.

Cap Screw 1/2-13 x 1 1/4 Gr 8

1642726

4

20A.

Cap Screw 3/8-16 x 1 Gr 5

1642714

2

21.

Gear Pump 6 GPM B 4-Bolt

1644773

1

21A.

Gear Pump 4 GPM A 2-Bolt 11  Tooth

1645052

1

22.

Cable, Valve Control -  96”

1643210

1

Cable, Valve Control -  72”

1643209

1

Cable, Valve Control -  84”

1643332

1

Cable, Valve Control -  120”

1643211

1

Cable, Valve Control -  144”

1643212

1

Cable, Valve Control -  180”

1643213

1

23.

Hex Lock Nut 5/16-18

1642962

5

24.

Clamp Plate, Pedestal

1631026

1

25.

Machine Screw 5/16-18 x 1/2

1643329

2

26.

Pedestal Channel, Short - RVC

1630851

1

27.

Machine Screw 5/16-18 x 2 1/2

1643233

3

28.

Remove Valve Control w/ Center Detent (RVC)

1643208

1

29.

Pedestal Bracket, Short - RVC

1630850

1

30.

Valve Connection Kit - Prince 5100

1643215

1

31.

Hex Lock Nut            3/8-16

1643177

4

32.

Flat Washer                3/8

1642732

4

33.

Cap Screw, Hex Hd 3/8-16 x 1 Gr 5

1642714

4

34.

Cap Screw 1/2-13 x 2 3/4 Gr 8

1643730

4

35.

Flat Washer                1/2

1642739

8

36.

Spacer VT Mounting

1632739

4

37.

Assy VT Mounting

1622700

2

38.

Hex Lock Nut            1/2-13

1642984

4

HYDRAULIC SYSTEM PARTS

46

45

44

41

39

42

40

43

34

36

35

37

38

47

48

49

51

21A

20A

19A

Summary of Contents for CRYSTEEL LB520

Page 1: ...K HOIST CRYSTEEL S LB520 Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 Website www TBEI com E mail sales TBEI com THIS MANUAL MUST BE INCLUDED WITH THE V...

Page 2: ...ace the control lever in its center detent position To lower the hoist push the control lever forward 5 ALWAYS return the hoist control lever to its center detent position after each use 6 When the ho...

Page 3: ...AME PARTS 22 INSTALLATION INSTRUCTIONS GENERAL INFORMATION It is a good idea to look through these installation instructions before beginning to mount the hoist and hydraulic system When welding prote...

Page 4: ...REFUL OF BRAKELINES WIRING ETC INSIDE THE TRUCK FRAME WHEN DRILLING THE TRUCK FRAME Use the following installation procedures when the body and hoist have been assembled at the factory Place the body...

Page 5: ...r valve assembly should be mounted on the same side of the truck as the pump and as high as possible for reliable pump performance The slotted end of the valve spool should be towards the front of the...

Page 6: ...ve two cap screws from opposite corners of the seal retainer plate Slide the bonnet clamp onto the bonnet and secure it to the valve using the 1 4 x 1 1 4 cap screws lock washers and flat washers Lock...

Page 7: ...atic transmission fluid should be used in the electric pumps Fill the hydraulic reservoir using the following table KEEP THE OIL CLEAN USE CLEAN CONTAINERS FUNNELS AND OTHER EQUIPMENT ELECTRICPUMPMOUN...

Page 8: ...s location on the inside of the longbeams and box in the inside of the longbeams Place the body on the truck with 3 to 5 inches of clearance behind the cab Make sure there is sufficient clearance betw...

Page 9: ...12 LONGBEAM BRACKET PROP PIVOT Fig 13 TRUCK FRAME SUBFRAME LONGBEAM BODY GUIDE BODY LONGBEAM LONGBEAM BRACKET Fig 11 Fig 12 1 Raise the body more than half way up INSTALLGREASEZERKSANDLUBRICATEHOIST I...

Page 10: ...Ring 1635171 1 3 Set Screw 1 4 x 3 16 1642724 1 4 Wiper 1642878 1 5 Cylinder Head 1637938 1 6 Shaft Seal 1642765 1 7 O Ring 1642766 2 8 O Ring 1642767 1 9 Cylinder Piston 1629601 1 10 Piston Seal 1642...

Page 11: ...13 1 20 Cap Screw 1 2 13 x 1 1 4 Gr 8 1642726 4 20A Cap Screw 3 8 16 x 1 Gr 5 1642714 2 21 Gear Pump 6 GPM B 4 Bolt 1644773 1 21A Gear Pump 4 GPM A 2 Bolt 11 Tooth 1645052 1 22 Cable Valve Control 96...

Page 12: ...DESCRIPTION LB520 QTY 1 Hoist Frame Assy 1622670 1 2 Cylinder Assy 1621532 1 3 Cap Screw 1 2 13 x 3 3 4 Gr 8 1642721 2 4 Hex Lock Nut 1 2 13 1642984 14 5 Cap Screw 3 4 10 x 4 1 2 Gr 8 1642956 1 6 Hex...

Page 13: ...RRANTY Crysteel offers the most comprehensive warranty in the truck equip ment industry Crysteel warrants each product against defects in mate rial and workmanship for 60 months from the in service da...

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